Opel Frontera UBS. Manual - part 625

 

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Opel Frontera UBS. Manual - part 625

 

 

7C–14

CLUTCH

Release Bearing 

201RS011

1. Visually check the release bearing for excessive play,

noise and breakage.

2. If any of these conditions are discovered, the release

bearing must be replaced.

3. When replacing the release bearing, replace both the

wedge collar and wire ring at the same time.

201RW010

Legend

(1) Wire Ring
(2) Pressure Plate Assembly
(3) Wedge Collar
(4) T/M Side
(5) Release Bearing
(6) Engine Side

Wedge Collar

201RS013

1. Visually check the surfaces of the wedge collar

making contact with the release bearing for excessive
wear and damage. 

2. Replace any exhibiting excessive wear or damage. 

Shift Fork 

201RS014

1. Visually check the surfaces of the shift fork making

contact with the release bearing for excessive wear
and damage.

2. Remove any minor stepping or abrasion from shift

fork with an oil stone.

3. Replace any exhibiting excessive wear or damage. 

CLUTCH

7C–15

Installation

To install, follow the removal steps in the reverse order,
noting the following points:

1. Install flywheel assembly and crankshaft bearing.

Use the installer 5-8840-0125-0 (J-26516-A) and
driver handle 5-8840-0007-0 (J-8092) to install the
crankshaft bearing then clean and lubricate with
grease.

015RW054

2. Install new flywheel fixing bolts in the order illustrated

and tighten them to the specified torque.

Torque:

6VE1: 54 N·m (5.5 kg·m/40 lb ft)
4JX1: 60 N·m (6.1 kg·m/44 lb ft)+60

°

NOTE: Do not reuse the bolt and do not apply oil or thread
lock to the bolt. 

015RS047

3. Install the front cover (5) to the transmission case.
4. Tighten eight front cover bolts to the specified torque.

Torque: 17 N·m (1.7 kg·m/12 lb ft)

220RW088

5. Apply molybednum disulfide type grease to the pin

hole inner circumferences and thrust surfaces.

6. Attach the shift fork to the front cover and insert the

pin from below of the front cover.

7. Install the washer and snap pin. 

201RW019

7C–16

CLUTCH

8. Apply molybdenum disulfide type grease to the areas

shown in illustration.

201RW012

9. Install the release bearing in the proper direction. 

NOTE: Ensure release bearing is properly positioned
during installation, as shown in illustration. 

201RW020

10. Install driven plate assembly. Use the pilot aligner

5-85253-001-0 (J-24547) to install the driven plate
assembly. 

201RW027

11. Install pressure plate assembly and tighten the bolts

holding the pressure plate assembly in the order
shown in illustration.

Torque: 18 N·m (1.8 kg·m/13 lb ft)

201RS017

12. Remove the aligner.

NOTE: Do not strike the aligner with a hammer to remove
it.

13. Install transmission assembly.

CLUTCH

7C–17

Clutch Control

Clutch Control Parts

(6VE1 LHD)

203RW017

Legend

(1) Master Cylinder Assembly 
(2) Pedal Assembly

(3) Pin and Jaw Joint Pin 
(4) Oil Line Pipe 
(5) Slave Cylinder Assembly and Heat Protector 

 

 

 

 

 

 

 

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