Opel Frontera UBS. Manual - part 2582

AUTOMATIC TRANSMISSION (AW30-40LE)

7A–191

247RY00016

247RY00017

247RY00019

247RY00018

Align the flukes of the discs in the forward clutch.

16. Front planetary ring gear

Align the spline of th front planetary gear with the flukes of
the discs and install the front planetary gear to the forward
clutch.

17. Bearing and race

Coat the bearing and race with petroleum jelly and install
them onto the ring gear.

18. Direct clutch and forward clutch

Install the assembled direct clutch, forward clutch and front
planetary ring gear into the transmission case.

Bearing and race diameter (Reference) 

mm (in.)

Inside

Outside

Bearing

32.6 (1.283)

47.7 (1.878)

Race

30.6 (1.205)

53.6 (2.110)

7A–192

AUTOMATIC TRANSMISSION (AW30-40LE)

248RY00024

248RY00025

248RY00026

248RY00027

Using vernier calipers, measure the distance between the
sun gear input drum and direct clutch drum as shown in the
figure.

If the values are nonstandard, check for an improper
installation.

Coat the assembled bearing and race with petroleum jelly
and install it onto the forward clutch.

19. Second coast brake piston assembly

Coat the oil seal ring with ATF and install it to the second
coast brake piston.
Install the washer, spring and piston to the piston rod.
Install the E–ring.
(1): Second coast brake piston
(2): Oil seal
(3): Piston rod

20. Snap ring

Coat two new oil seals with ATF and install them to the
piston cover.
Install the spring, second coast brake piston assembly and
piston cover to the case.
Using snap ring pliers, install the snap ring.

mm (in.)

Height

9.8 – 11.8 

(0.386 – 0.465)

 Assembled bearing and race diameter (Reference) 

mm (in.)

Inside

Outside

Bearing 

and race

33.7 (1.327)

47.8 (1.882)

AUTOMATIC TRANSMISSION (AW30-40LE)

7A–193

248RY00005

248RY00004

252RY00007

252RY00005

Check piston stroke of second coast brake

Place a mark on the second coast brake piston rod as
shown in the figure.

Using wire gage, measure the stroke by applying the
compressed air (4–8kg/cm

2

, 57–114 psi or 392–785kPa)

as shown in the figure. 

If the values are nonstandard, check for an improper
installation.

21. Race

Coat the race with petroleum jelly and install it onto the
overdrive support assembly.

22. OD support

Aim the bolt and oil holes of the overdrive support toward
the valve hole side, and align them with the bolt hole of the
transmission case and insert.

mm (in.)

Piston stroke

1.5–3.0

(0.059–0.118)

Race diameter (Reference)

mm (in.)

Inside

Outside

Race

36.8 (1.450)

50.9 (2.004)

7A–194

AUTOMATIC TRANSMISSION (AW30-40LE)

252RY00008

252RY00004

247RY00020

252RY00009

23. Snap ring

Using snap ring pliers, install the snap ring as shown in the
figure.

Install and tighten the two bolts.

Check end of output shaft

Using a dial indicator, measure the end play of the output
shaft by hand.

24. Flange, plate and disc

Install the (flat ring) 4.0 mm (0.157 in.) thick flange with the
rounded edge side of the flange facing the disc.
Alternately install four discs and three plates. (Disc first)

N·m(kg·m / lb·ft)

Torque

25 (2.6/19)

mm (in.)

End play

0.27–0.86 

(0.0106–0.0339)