Opel Frontera UBS. Manual - part 2560

AUTOMATIC TRANSMISSION (AW30-40LE)

7A–103

248RY00010

247RY00004

247RY00005

247RY00006

16. Second coast brake band

Remove the second coast brake band from the case.

17. Front planetary ring gear

Remove the front planetary ring gear from the case.

18. Bearing and race

Remove the bearing and race.

19. Race

Remove the race.

7A–104

AUTOMATIC TRANSMISSION (AW30-40LE)

248RY00011

247RY00007

248RY00012

248RY00013

20. Snap ring

Using snap ring pliers, remove the snap ring.

21. Front planetary gear

Remove the front planetary gear from the case.

22. Drum and one-way clutch

Remove sun gear input drum and one-way clutch.

Check pack clearance of second brake

Using a feeler gauge, measure the clearance between the
snap ring and flange as shown in the figure.

If the values are nonstandard, replace the discs.

mm (in.)

Clearance

0.62–1.98

(0.0244–0.0780)

AUTOMATIC TRANSMISSION (AW30-40LE)

7A–105

248RY00014

248RY00015

248RY00016

248RY00017

23. Snap ring

Using two screwdrivers, remove the snap ring.

24. Flange, plate and disc

Remove the flange, five discs and five plates.

Check pack clearance of first and reverse brake

Using a feeler gauge, measure the clearance between the
plate and second brake drum as shown in the figure.

If the values are nonstandard, select another flange.

25. Snap ring

Using snap ring pliers, remove the snap ring.

mm (in.)

Clearance

0.7–1.0

(0.0276–0.0394)

Available flange sizes

 mm (in.)

4.0 (0.158)

4.8 (0.189)

4.2 (0.165)

5.0 (0.197)

4.4 (0.173)

5.2 (0.205)

4.6 (0.181)

5.4 (0.213)

7A–106

AUTOMATIC TRANSMISSION (AW30-40LE)

247RY00009

248RY00018

26. Rear planetary gear, second brake drum and output

shaft
Remove the rear planetary gear, second brake drum and
output shaft as an assembly.

27. Bearing

Remove the assembled thrust bearing and race from the
case.