Opel Frontera UBS. Manual - part 2482

 

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Opel Frontera UBS. Manual - part 2482

 

 

6G – 4 ENGINE LUBRICATION

SUB OIL FILTER SPECIFICATIONS

Filtration Method

Full flow Paper 

Filtration Area

0.12 m

2

Relief Valve opening 

981 Kpa (10 kg/cm

2

/142 psi)

pressure

The sub oil filter requires no servicing until the
replacement interval is reached.
The element is designed to provide special filtering
efficiency until it becomes due for replacement.
It is recommended to check and replace the sub filter
when the engine is being overhauled or if it is broken
inside the engine.

442RW004

ENGINE LUBRICATION  6G – 5

OIL PUMP

REMOVAL

1. Remove battery ground cable.
2 Raise the vehicle and support with suitable safety

stand.

3. Drain engine oil.
4. Remove flywheel assembly.
5. Remove rear plate (For A/T) or flywheel housing

(For MT).

6. Remove first oil pump assembly from cylinder block

and second oil pump assembly from crank case.

INSPECTION AND REPAIR

1. Inspect flaws and/or wear on the teeth surface.
2. Inspect abnormal wear journal on the gear and in

the drive spline.

3. If problem is found during inspection, the worn parts

must be replaced.

INSTALLATION

1. Install first oil pump.

1) Set O-ring to oil pump.

2) Install oil pump drive gear to the end of

balance shaft RH.

3) Apply engine oil to oil pump gear and install

gear to the end surface of cylinder block.

Torque: 20 N·m (2.0 kg·m / 14 lb ft)

2. Install second oil pump.

1) Set O-ring to oil pump.

2) Install oil pump drive gear to the end of

balance shaft LH.

3) Apply engine oil to oil pump gear and install

gear to the end surface of crankcase.

Torque: 20 N·m (2·0 kg.m / 14 lb ft)

2

1

5

6

3

4

Legend

(1)

Flywheel

(2)

Rear Plate

(3)

First Oil Pump

(4)

Second Oil Pump

(5)

O-ring (For 1st oil pump)

(6)

O-ring (For 2nd oil pump)

012RW097

6G – 6 ENGINE LUBRICATION

OIL COOLER ASSEMBLY

REMOVAL

1. Disconnect battery ground cable.
2. Drain engine coolant.
3. Remove front exhaust pipe.
4. Remove heat protector.
5. Remove exhaust valve assembly.
6. Oil cooler assembly.

1) Remove water hose from water inlet and outlet

side.

2) Cloth should be put under the oil cooler to

prevent oil from flowing out.

3) Loosen fixing bolt then remove oil cooler

assembly.

Legend 

(1) Oil cooler assembly
(2) Oil filter assembly

INSPECTION AND REPAIR

1. Inspect for corrosion, wear, and breaks on the oil

cooler core.

2. If a problem is found on the oil cooler core, the oil

cooler assembly must be replaced.

INSTALLATION

1. Oil cooler assembly

1) Tighten oil cooler fixing bolt to the specified

torque and install water hoses.

Torque: 29 N·m (3.0 kg·m / 22 lb ft)

2. Install exhaust valve assembly to turbocharger

assembly and tighten to the specified torque.

Torque: 27 N·m (2.8 kg·m / 20 lb ft)

3. Install front exhaust pipe to the exhaust valve.

Torque: 

67 N·m (6.8 kg·.m / 49 lb ft) 
(At exhaust valve side)

43 N·m (4.4 kg·m / 32 lb ft) 
(At center exhaust pipe side)

4. Install heater protector.
5. Fill engine coolant.
6. Connect battery ground cable.
7. Start engine and carefully check for leakage of oil

and coolant.

OIL COOLER SPECIFICATIONS

Cooling method

Water cooled 

Multi plate type

Heat exchange Area

0.323 m

2

Heat exchange capacity

>11,300 kcl/h

Relief Valve opening 

245 Kpa (2.5 kg/cm

2

/36 psi)

pressure

OIL FILTER

REMOVAL

1. Put container under the oil filter to prevent oil from

the oil filter from flowing out.

2. Use filter wrench to remove oil filter.

Filter wrench: 5-8840-0203-0

INSTALLATION

1. Apply engine oil thinly to oil filter O-ring.
2. Tighten oil filter by hand until O-ring comes in

contact with the sealing surface.

3. Use filter wrench to tighten oil filter one turn and 1/8

turn.

4. Start engine and carefully check for oil leakage from

oil filter.

SUB OIL FILTER 

The sub oil filter requires no servicing until the
replacement interval is reached.
The element is designed to provide special filtering
efficiency until it becomes due for replacement.
It is recommended to check and replace the sub oil filter
when the engine is being overhauled or if it is broken
inside the engine.

For Europe

1

2

050R200001

ENGINE SPEED CONTROL 6H – 1

ENGINE SPEED CONTROL

CONTENTS 

General Description . . . . . . . . . . . . . . . . . . 

6H–2

Accelerator Pedal . . . . . . . . . . . . . . . . . . . . 

6H–3

SECTION

 

 

 

 

 

 

 

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