Opel Frontera UBS. Manual - part 2406

 

  Index      Opel     Opel Frontera UBS - service repair manual 1998-2002 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  2404  2405  2406  2407   ..

 

 

Opel Frontera UBS. Manual - part 2406

 

 

6A – 98 ENGINE MECHANICAL

OIL PUMP ASSEMBLY

2

1

5

6

3

4

012RW097

Legend

(1)

Flywheel

(2)

Rear Plate (A/T)

(3)

First Oil Pump Assembly

(4)

Second Oil Pump Assembly

(5)

O-Ring (For first oil pump)

(6)

O-Ring (For second oil pump)

REMOVAL

1. Disconnect battery ground cable
2. Lift up car
3. Drain engine oil

NOTE: Install drain plug with new gasket.

4. Flywheel
5. Rear Plate (A/T) or Flywheel Housing (M/T)
6. First Oil Pump Assembly and Second Oil Pump

Assembly
1) Remove oil pump assembly from cylinder block

and crankcase.

INSTALLATION

1. First oil pump assembly

1) Set O-ring to oil pump.
2) Install oil pump drive gear to the rear end of the

balance shaft RH.

3) Apply engine oil to pump gear, install pump gear

to rear end of cylinder block with specified
torque.

Torque: 20 N·m (2.0 kg·m/14 lb ft)

2. Second oil pump assembly

1) Set O-ring to oil pump.
2) Install oil pump drive gear to the rear end of the

balance shaft LH.

3) Apply engine oil to pump gear, install pump gear

to rear end of crank case with specified torque.

Torque: 20 N·m (2.0 kg·m/14 lb ft)

3. Install rear plate (A/T) or flywheel housing (M/T)

Torque: 97 N·m (9.9 kg·m/72 lb ft)

4. Install flywheel

1) Apply engine oil to bolt and tighten with angular

tightening method.

1st step:

59 N·m (6.0 kg·m/43 lb ft)

2nd step:

60° to 90°

3rd step:

60° to 90°

ENGINE MECHANICAL 6A – 99

OIL COOLER

For Europe

1

2

050R200001

Legend

(1)

Oil Cooler Assembly

(2)

Oil Filter Cartridge

OIL FILTER CARTRIDGE

REMOVAL

1. Place a receptacle beneath the oil filter to contain

the drained oil.

2. Remove the oil filter cartridge using filter wrench.

Filter wrench : 5-8840-0203-0

INSTALLATION

1, Lightly apply oil to the O-ring of oil filter cartridge.
2. Turn the new oil filter cartridge by hand until the

sealing face is fitted against the O-ring.

3. Use the filter wrench to turn the oil filter an

additional one and 1/8 turns.

4. Start the engine and check for oil leakage from oil

filter.

6A – 100 ENGINE MECHANICAL

REMOVAL

1. Disconnect battery ground cable
2. Drain engine coolant
3. Remove front exhaust pipe
4. Remove heat protector
5. Remove exhaust valve assembly
6. Oil cooler assembly

1) Remove water hoses from inlet and outlet pipe.
2) Put rag beneath side of oil cooler to prevent oil

leaking.

3) Remove fixing bolts and oil cooler assembly.

INSTALLATION

1. Oil Cooler

1) Tighten oil cooler fixing bolt to the specified

torque and connect water hose.

Torque: 29 N·m (3.0 kg·m/22 lb ft)

2. Exh. Valve Assembly

1) Install exhaust valve assembly with gasket and

tighten fixing bolts to the specified torque.

Torque: 57 N·m (5.8 kg·m/42 lb ft)

3. Heat Protector
4. Front Exhaust Pipe

1) Install front exhaust pipe and tighten fixing bolts

to the specified torque.

Exh. Valve Side:  67 N·m (6.8 kg·m/49 lb ft)
Intermediate Pipe Side:  43 N·m (4.4 kg·m/32 lb ft)

5. Fill engine coolant.
6. Connect battery ground cable.
7. Start engine and check for oil and water leakage

carefully.

ENGINE COOLING  6B – 1

ENGINE COOLING

CONTENTS 

General Description . . . . . . . . . . . . . . . . . . 

6B–2

On-Vehicle Service . . . . . . . . . . . . . . . . . . . 

6B–6

Water Pump . . . . . . . . . . . . . . . . . . . . . . 

6B–6

Thermostat . . . . . . . . . . . . . . . . . . . . . . . 

6B–7

Radiator . . . . . . . . . . . . . . . . . . . . . . . . . 

6B–9

Drive Belt Adjustment . . . . . . . . . . . . . . . 

6B–11

SECTION

 

 

 

 

 

 

 

Content   ..  2404  2405  2406  2407   ..