Opel Frontera UBS. Manual - part 222

 

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Opel Frontera UBS. Manual - part 222

 

 

POWER ASSISTED BRAKE SYSTEM  5C – 33

2. Check the rear wheel cylinder fluid pressure.

Install the pressure gauge on bleeder screws on
the front and rear brakes.

a. Depress the brake pedal slowly until the front

wheel cylinder fluid pressure reaches 7845 kPa
(80 kg/cm

2

/ 114 psi)

Note:

• The brake pedal should be depressed

gradually until specified pressure is reached
without pumping or adjusting foot pressure.

• If the front wheel cylinder fluid pressure rises

abobe 7845 kPa (80 kg/cm

2

/ 114 psi), release

the pedal fully, then depress the pedal again.

b. Hold the front wheel cylinder fluid pressure at

7845 kPa (80 kg/cm

2

/ 114 psi) for 2 seconds,

check the rear wheel cylinder fluid pressure.

Rear wheel cylinder
fluid pressure

kPa (kg/cm

2

/ psi)

6374±539 (65±5.5 / 924±78)

c. If the rear wheel cylinder fluid pressure is not

within the specified range, adjust the fluid
pressure.

3. Adjust the rear wheel cylinder fluid pressure. 

The fluid pressure can be adjusted by the bolt
projection (1) or bolt projection (2).

a. If the fluid pressure is lower than specified

range, increase the dimention (1) or (2).

b. If the fluid pressure is higher than the specified

range, decrease the dimention (1) or (2).

Reference:

Dimention (1): The fluid pressure can be

adjusted about 196 kPa (2
kg/cm

2

/ 28 psi) by one turning

of the nut.

Dimention (2): The fluid pressure can be

adjusted about 98 kPa (1 kg/cm

2

/ 14 psi) by sliding the bolt
position (per 1 mm / 0.039 in).

4. Check the rear wheel cylinder fluid pressure. 

If the rear wheel cylinder fluid pressure is not
within the specified range, try the adjustment
again.

5. Bleed the brake hydraulic line and check the fluid

leak.

2

1

C05RW023

5C – 34 POWER ASSISTED BRAKE SYSTEM

BRAKE PEDAL REPLACEMENT

10

9

5

12

4

2

7

8

6

11

3

1

M/T

Removal Steps

1.

Shift knob

2.

Front console assembly

3.

Lower cluster assembly

4.

Instrument panel driver lower cover
assembly

5.

Anti-theft controller

6.

Stoplight switch connector

7.

Return spring

8.

Snap pin

9.

Pin

10. Nut
11. Pin, fulcrum
12. Brake pedal

Installation Steps

12. Brake pedal
11. Pin, fulcrum
10. Nut

9.

Pin

8.

Snap pin

7.

Return spring

6.

Stoplight switch connector

5.

Anti-theft controller

4.

Instrument panel driver lower cover
assembly

3.

Lower cluster assembly

2.

Front console assembly

1.

Shift knob

This illustration is based on the LHD model.

POWER ASSISTED BRAKE SYSTEM  5C – 35

REMOVAL

1. Shift Knob

2. Front Console Assembly

3. Lower Cluster Assembly

4. Instrument Panel Driver Lower Cover Assembly

5. Anti-theft Controller

6. Stoplight switch Connector

7. Return Spring

8. Snap Pin

9. Pin

10. Nut

11. Pin, Fulcrum

12. Brake Pedal

INSTALLATION

12. Brake Pedal

11. Pin, Fulcrum

Apply grease to the entire circumference of the
fulcrum pin.

10. Nut

Bolt and Nut Torque

N·m (kg·m / lb·ft)

33 (3.3 / 24)

9. Pin

Apply grease to the entire circumference of the
push rod pin.

8. Snap Pin

Adjust pedal free travel. Refer to “Brake Pedal
Adjustment” previously in this section.

7. Return Spring

6. Stoplight Switch Connector

5. Anti-theft Connector

4. Instrument Panel Driver Lower Cover Assembly

3. Lower Cluster Assembly

2. Front Console Assembly

1. Shift Knob

5C – 36 POWER ASSISTED BRAKE SYSTEM

STOPLIGHT SWITCH REPLACEMENT

6

7

5

4

2

3

M/T

1

Removal Steps

1.

Shift Knob

2.

Front Console Assembly

3.

Lower Cluster Assembly

4.

Instrument Panel Driver Lower Cover
Assembly

5.

Stoplight Switch Connector

6.

Lock Nut

7.

Switch

Installation Steps

7.

Switch

6.

Lock Nut

5.

Stoplight Switch Connector

4.

Instrument Panel Driver Lower Cover
Assembly

3.

Lower Cluster Assembly

2.

Front Console Assembly

1.

Shift Knob

REMOVAL

1. Shift Knob

2. Front Console Assembly

3. Lower Cluster Assembly

4. Instrument Panel Driver Lower Cover Assembly

5. Stoplight Switch Connector

6. Lock Nut

7. Switch

This illustration is based on the LHD model.

 

 

 

 

 

 

 

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