Opel Frontera UBS. Manual - part 2213

 

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Opel Frontera UBS. Manual - part 2213

 

 

6A–42

ENGINE MECHANICAL (6VE1 3.5L)

015RW002

Legend

(1) Around Bolt Holes
(2) Around Dowel Pin

D

Apply engine oil to oil seal lip and align a dowel pin
hole in the cylinder block with that in the retainer.

D

Tighten retainer fixing bolts to the specified torque.

Torque : 18 N·m (1.8 kg·m/13 lb ft)

015RW001

5. Install flywheel.

D

Clean tapped holes in the crankshaft.

D

Remove oil on crankshaft and flywheel fitting
surface.

NOTE:

D

Do not reuse the bolts.

D

Do not apply oil or thread lock to the bolts.

D

Tighten fixing bolts to the specified torque.

Torque : 54 N·m (5.5 kg·m/40 lb ft)

015RS018

6. Install oil gallery.

D

Clean contact surface of oil gallery and main
bearing cap.
Apply engine oil to oil gallery fixing bolts and tighten
the bolts in two steps, in the order shown.

Torque :
1st step : 29 N·m (3.0 kg·m/22 lb ft)
2nd step : 55

°

–65

°

7. Install cylinder body side bolts and tighten bolts in

order to the specified torque.

Torque : 39 N·m (4.0 kg·m/29 lb ft)

NOTE: Do not apply the oil to the bolts.

012RS007

8. Install oil pump assembly.

D

Remove oil on cylinder block and oil pump mounting
surface.

D

Apply sealant (TB1207B or equivalent) to the oil
pump mounting surface.

D

The oil pump assembly must be installed within 5
minutes after sealant application to prevent
premature hardening of sealant.

6A–43

ENGINE MECHANICAL (6VE1 3.5L)

D

Apply engine oil to oil seal lip.

D

Install oil pump in the cylinder block and tighten
fixing bolts to the specified torque.

Torque : 25 N·m (2.5 kg·m/18 lb ft)

051RW002

Legend

(1) Around Bolt Holes
(2) Around Dowel Pin

051RW001

9. Install oil strainer with O-ring, tighten to the specified

torque.

Torque : 25 N·m (2.5 kg·m/18 lb ft)

10. Install oil pipe with O-ring, tighten fixing bolts to the

specified torque.

Torque : 25 N·m (2.5 kg·m/18 lb ft)

11. Install crankcase.

D

Remove oil on crankcase mounting surface and dry
the surface.

D

Properly apply a 4.5 mm (0.7 in) wide bead of
sealant (TB1207C or equivalent) to the crankcase
mounting surface. The bead must be continuous.

D

The crankcase must be installed within 5 minutes
after sealant application to prevent premature
hardening of sealant.

D

Tighten fixing bolts to the specified torque.

Torque : 10 N·m (1.0 kg·m/87 lb in)

013RW010

013RW004

12. Install oil pan

D

Remove oil on oil pan mounting surface and dry the
surface.

D

Properly apply a 4.5 mm (0.7 in) wide bead of
sealant (TB1207C or equivalent) to the oil pan
mounting surface. The bead must be continuous.

D

The oil pan must be installed within 5 minutes after
sealant application to prevent premature hardening
of sealant.

6A–44

ENGINE MECHANICAL (6VE1 3.5L)

D

Tighten fixing bolts to the specified torque.

Torque : 25 N·m (2.5 kg·m/18 lb ft)

013RW003

013RW002

13. Install timing belt.

D

Refer to installation procedure for Timing Belt in this
manual.

14. Install engine assembly.

D

Refer to installation procedure for Engine
Assembly in this manual.

6A–45

ENGINE MECHANICAL (6VE1 3.5L)

Rear Oil Seal

Removal

1. Remove transmission assembly.

D

See Transmission section in this manual.

2. Remove flywheel.
3. Remove rear oil seal using a seal remover.

NOTE: Take care not to damage the crankshaft or oil seal
retainer when removing oil seal.

Installation

1. Apply engine oil to oil seal lip and install oil seal using

5-8840-2286-0.

015RS017

2. Install flywheel.

D

Clean tapped holes in the crankshaft.

D

Remove oil on the crankshaft and flywheel
mounting surface.

D

Tighten fixing bolts to the specified torque.

NOTE: Do not reuse the bolts and do not apply oil or
thread lock to the bolts.

Torque : 54 N·m (5.5 kg·m/40 lb ft)

015RS018

3. Install transmission.

D

See Transmission section in this manual.

CAUTION: When  assembling the engine and
transmission, confirm that dowels have been
mounted in the specified positions at the engine
side. 

NOTE:  Take care that dowel positions are different
between the manual transmission and the automatic
transmission.
Otherwise, the transmission may be damaged.

012RS009

 

 

 

 

 

 

 

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