Opel Frontera UBS. Manual - part 2029

4D2–39

TRANSFER CASE (TOD)

Clutch Pack and Clutch Cam

Disassembled View

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Legend

(1) Clutch Pack Assembly
(2) Insulator Washer
(3) Armature Plate
(4) Snap Ring

(5) Wave Spring
(6) Cam Pulley
(7) Cam Ball
(8) Cam and Coil Housing
(9) Thrust Bearing

Reassembly

1. Mount the clutch pack assembly to which the multi

plate disk clutch is already installed to the output
shaft.

NOTE: Mount the clutch pack assembly while adjusting
the phase of both the clutch housing and drive sprocket.

2. Install the insulator washer.
3. Install the armature plate.

4D2–40 TRANSFER CASE (TOD)

4. Using snap ring pliers, install the snap ring.

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5. Install the wave spring.
6. Install the cam pulley.
7. Place a ball on each groove of the cam pulley.

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8. Install the cam and coil housing.
9. Install the thrust bearing.

4D2–41

TRANSFER CASE (TOD)

Main Data and Specifications

Leading Particulars

Type

Transfer case with low range reduction mechanism

2H

Rear wheel drive

TOD

Electronically controlled torque split four wheel drive

4L

Low-speed mechanical lock-up four wheel drive

Control system

Floor direct control

Gear ratio

H

1.000

L

2.480

Oil quantity, Lit

1.9

Oil

ATF DEXRON



-IIE or ATF DEXRON



-III

Torque Specifications

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4D2–42 TRANSFER CASE (TOD)

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