Opel Frontera UBS. Manual - part 2028

 

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Opel Frontera UBS. Manual - part 2028

 

 

4D2–35

TRANSFER CASE (TOD)

2. Mount the front output shaft to the transfer case.

266RW012

3. Install the shifter lever shaft to the transfer case

assembly.

4. Install the snap ring to the shifter lever shaft.
5. Install the reduction lever assembly to the shifter lever

shaft and fix the assembly with the snap ring.

261RW021

6. Install the cam to the cam pilot block.
7. Attach the washer to the cam pilot block and fix the

washer with the snap ring.

261RW029

8. Mount the reduction fork to the lock-up shaft.
9. Install the spring pin to the reduction fork and lock-up

shaft.

261RW020

4D2–36 TRANSFER CASE (TOD)

10. Install the reduction fork assembly together with

reduction hub to the transfer case assembly.

261RW019

11. Install the cam assembly and tighten the cam pilot

block set bolts to the specified torque.

Torque : 12 N·m (1.2 kg·m/104 lb in)

12. Tighten the detent spring to the specified torque.

Torque : 24 N·m (2.4 kg·m/17 lb in)

261RW022

13. Apply ATF to the needle bearing inside the input shaft

assembly.

14. Install the output shaft to the transfer case assembly.

4D2–37

TRANSFER CASE (TOD)

Sprocket and Mechanical Lock

Disassembled View

266RW008

Legend

(1) Strainer
(2) Hose
(3) Oil Pump Assembly
(4) Thrust Washer
(5) Mechanical Lock Hub
(6) Lock-up Sleeve

(7) Lock-up Fork
(8) Chain
(9) Lower Drive Sprocket

(10) Front Tone Wheel

(11) Drive Sprocket

(12) Sprocket Spacer

Reassembly

1. Connect the hose and strainer to the oil pump

assembly.

2. Install the oil pump assembly to the output shaft and

set the magnet to the strainer position.

3. Install the thrust washer.
4. Install the spring to the lock-up fork.

4D2–38 TRANSFER CASE (TOD)

5. Install the lock-up sleeve together with the lock-up

fork to the output shaft and lock-up shaft assembly.

6. Install the spring retainers to the lock-up fork.

261RW018

7. Install the mechanical lock hub.
8. Apply ATF to the chain.
9. Engage the chain to both sprockets.

10. Install the chain and sprocket assembly to both output

shafts.

266RW010

11. Install the front tone wheel and sprocket spacer.

 

 

 

 

 

 

 

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