Opel Frontera UBS. Manual - part 2018

 

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Opel Frontera UBS. Manual - part 2018

 

 

TRANSFER CASE (STANDARD TYPE)

4D1–41

27. Use a pair of snap ring pliers to install the snap ring

(19) to the output shaft (5).

Sub gear (anti lash plate) preload (M/T)

1. Hook a length of piano wire (4) over one of the

sub–gear (5) teeth.

2. Attach the other end of the piano wire to (4) a

spring balancer.

3. Measure the sub–gear preload.

Preload: 59–98 N (6.0–10.0kg/13–22 lb)

(M/T)

226RS075

28. Install front output gear assembly (3) to the transfer

case (1).

29. Use a pair of snap ring pliers to install the snap ring (2)

to the transfer case (1).

NOTE: The snap ring must be fully inserted into the
transfer case snap ring groove.

30. Use a bench press to install the ball bearing (32) to the

input shaft (31).

265RS003

31. Install the plate (34), ball (35), and bearing collar (36)

and place the snap ring (33).

32. Install the needle bearing (37) and input gear (38).
33. The clutch hub face (with the heavy boss) must be

facing the transfer input gear side (7).

226RW136

34. Install the high–low clutch hub and sleeve (39), using

a bench press.

35. Install the input shaft assembly (30) to the transfer

case (1).

36. Install the snap ring (33) to the transfer case (1).

NOTE: The snap ring must be fully inserted into the
transfer case snap ring groove.

37. Install the front companion flange temporarily and use

the flange holder 5–8840–0133–0 (J–8614–11) and
lock nut wrench 5–8840–2156–0 (J–37219) to install
the lock nut (40).

Torque: 137 N·m (14.0kg·m/101 lb ft)

226RW190

38. Use the punch to stake the lock nut (40) at one spot.

4D1–42 TRANSFER CASE (STANDARD TYPE)

39. Use a suitable drift and hammer to install the ball

bearing (41).

226RS079

40. Install the bearing snap ring (42).

TRANSFER CASE (STANDARD TYPE)

4D1–43

Main Data and Specifications

General Specifications

Type

W/Shift On The Fly System model
Synchronized type gears shifting between the 2 and 4 wheel drive mode.
Constant mesh type gears shifting between “low” and “high”.
WO/Shift On The Fly System model
Constant mesh type gears shifting between the 2 and 4 wheel drive mode,
and between “low” and “high”.

Control method

W/4WD Switch model
Electric control with the button switch on the instrument panel for gear
shifting between the 2 and 4 wheel drive mode.
Remote control with the gear shift lever on the floor for gear shifting
between “low and high” .
WO/4WD Switch model
Remote control with the gear shift lever on the floor for gear shifting.

Gear ratio

High; 1.000
Low; 2.050

Oil capacity

1.45 lit. (1.53 U.S. quart)

Type of lubricant

Engine oil
Refer to chart in Section 0

Torque Specifications

E07RW037

4D1–44 TRANSFER CASE (STANDARD TYPE)

E07RW039

 

 

 

 

 

 

 

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