Opel Frontera UBS. Manual - part 74

POWER STEERING  2A – 17

1.

Drive Belt

2.

Pulley

3.

Hose, Suction

4.

Hose, Flexible

5.

Bolt

6.

Pump Assembly

CAUTION:
When removing the pump assembly, be careful not to
damage the wiring harness under the pump housing.

INSTALLATION

6.

Pump Assembly

Connect the harness under the pump housing.

5.

Bolt

Pump Bolt Torque

N·m(kg·m/lb·ft)

46 (4.7 / 34)

4.

Hose, Flexible

Eye Bolt Torque

N·m (kg·m/lb·ft)

54 (5.5 / 40)

3.

Hose, Suction

2.

Pulley

Install the pulley onto the power steering pump and
tighten the nut to specified torque.

Pulley Nut Torque

N·m (kg·m/lb·ft)

78 (8.0 / 58)

1.

Drive Belt

•

Install the air cleaner duct and the radiator upper
hose.

•

Refill the engine coolant.

•

Fill and bleed the system. Refer to “Bleeding the
Power Steering System” in this section.

2A – 18 POWER STEERING

POWER STEERING PUMP (4JG2 Engine Model)

Removal Steps

1.

Hose, suction

2.

Hose, flexible

3.

Adjust nut

4.

Bolt

5.

Adjust bolt

6.

Belt

7.

Bracket

8.

Pulley

9.

Bolt

10.

Bracket

11.

Pump assembly

Installation Steps

11.

Pump assembly

10.

Bracket

9.

Bolt

8.

Pulley

7.

Bracket

6.

Belt

5.

Adjust bolt

4.

Bolt

3.

Adjust nut

2.

Hose, flexible

1.

Hose, suction

REMOVAL

Preparation:

•

Place a drain pan below the pump.

1. Hose, Suction

2. Hose, Flexible

3. Adjust Nut

4. Bolt

5. Adjust Bolt

6. Belt

7. Bracket

8. Pulley

9. Bolt

10. Bracket

11. Pump Assembly

INSTALLATION

11. Pump Assembly

10. Bracket

9. Bolt

Pump Bolt Torque

N·m (kg·m/lb·ft)

37 (3.8 / 27)

8. Pulley

Pulley Nut Torque

N·m (kg·m/lb·ft)

78 (8.0 / 58)

7. Bracket

6. Belt

5. Adjust Bolt

4. Bolt

After adjusting drive belt tension, tighten bolt to
specified toque.

Bracket Bolt Torque

N·m (kg·m/lb·ft)

37 (3.8 / 27)

3. Adjust Nut

After adjusting drive belt tension, tighten bolt to
specified toque.

Adjust Nut Torque

N·m (kg·m/lb·ft)

37 (3.8 / 27)

2.

Hose, Flexible

Hose Nut Torque

N·m (kg·m/lb·ft)

20 (2.0 / 14)

1.

Hose, Suction
Fill and bleed the system. Refer to “Bleeding the
Power Steering System” in this section.

POWER STEERING  2A – 19

2A – 20 POWER STEERING

POWER STEERING PUMP (4JX1 Engine Model)

3

2

1

4

Removal Steps

1.

Hose, suction

2.

Hose, flexible

3.

Bolt

4.

Pump assembly

Installation Steps

4.

Pump assembly

3.

Bolt

2.

Hose, flexible

1.

Hose, suction

436RW009