Opel Frontera UE. Manual - part 1358

4D1–8

TRANSFER CASE

7. Raise and support vehicle with suitable stands. Drain

transfer case fluid.

8. Remove transfer protector (6).

150RX010

9. Remove rear propeller shaft (7) and front propeller

shaft (8).

NOTE: Apply alignment marks on the flange at both front
and rear sides.

10. Disconnect harness connectors and clip.

Connector: transfer switch, 2WD–4WD actuator,
speed sensor.

11. Support transmission case with a transmission jack.

12. Remove the top position bolt from transfer control

lever hole and others under the floor.
Remove transfer case (9) from the vehicle.

Installation

1. Apply a thin coat of molybdenum disulfide grease to

the input shaft spline as shown in the figure.

260RW001

SECTION

TRANSFER CASE

4D1–9

2. Install transfer case (9) to the transmission. Tighten

transfer bolts as shown in the figure.

261RX001

3. Remove the transmission jack from transmission

side.

4. Connect harness connectors and clip.

Connector: transfer switch, 2WD–4WD actuator,
speed sensor.

5. Install rear propeller shaft (7) and front propeller shaft

(8).

Torque: 63 N·m (6.4 kg·m/46 lb ft)

6. Install transfer protector (6).

150RX010

SECTION

4D1–10 TRANSFER CASE

7. Fill transfer case fluid.
8. Lower the vehicle.

Install grommet assembly and transfer control lever
(5).

256RW007

9. Install center console (4), rear console (3) and lower

cluster assembly (2).

10. Install transfer control lever knob (1).

SECTION

TRANSFER CASE 4D1–11

Transfer Rear Case Assembly (A/T)

Transfer Rear Case Assembly (A/T) and Associated Parts

220RW133–1

Legend

(1) Speedometer Sensor, Speedometer Driven

Gear and Plate

(2) Front Companion Flange
(3) Rear Companion Flange

(4) Control Box Assembly
(5) 2WD–4WD Actuator Heat Protector
(6) 2WD–4WD Actuator Assembly
(7) Transfer Rear Cover Assembly
(8) Transfer Case Assembly

Removal

1. Remove the speedometer sensor (1).
2. Remove the plate (1).
3. Remove the speedometer driven gear bushing and

driven gear (1).

NOTE: Apply a reference mark to the driven gear bushing
before removal.

SECTION