Opel Frontera UE. Manual - part 1040

MANUAL TRANSMISSION

7B–5

Transmission (MUA)

Disassembled View

220RX006

Legend

(1) Gear Control Lever Knob
(2) Transfer Control Lever Knob
(3) Center Console
(4) Grommet Assembly
(5) Gear Control Lever and Transfer Control Lever
(6) Transfer Protector
(7) Rear Propeller Shaft
(8) Front Propeller Shaft
(9) Center Exhaust Pipe

(10) Harness Clamp

(11) Harness Heat Protector

(12) Slave Cylinder
(13) Dust Cover
(14) Rear Mount Nut
(15) Third Crossmember
(16) Starter
(17) Flywheel Undercover
(18) Transmission Retaining Nut and Bolt
(19) Transmission

Removal

NOTE: Befor removing transmission assembly from
vehicle, change the transfar mode to 2WD using the 4WD
push button on dash panel.

1. Disconnect battery ground cable.
2. Remove gear control lever knob(1).
3. Remove transfer control lever knob(2).

7B–6

MANUAL TRANSMISSION

4. Remove lower cluster assembly.

740RW021

5. Remove rear console.

256RW045

6. Remove center console(3).

F07RW018

7. Remove grommet assembly(4).

F07RW016

MANUAL TRANSMISSION

7B–7

8. Remove gear control lever(5) and transfer control

lever(5).

9. Raise and support vehicle with suitable stands.

Remove transfer protector(6).

150RX010

10. Remove rear propeller shaft(7).

NOTE: Apply alignment marks on the flange at both front
and rear sides.

401RW008

11. Remove front propeller shaft(8).

NOTE: Apply alignment marks on the flange at both front
and rear sides.

401RW007

12. Remove center exhaust pipe(9) (6VD1).

150RX009

7B–8

MANUAL TRANSMISSION

13. Loosen the exhaust pipe nuts at the exhaust manifold

side (X22SE).

14. Disconnect transmission harness connectors and

clip.
Connector: Transfer switch, 2–4 actuator, speed
sensor, back up switch 1–2 indicator switch (6VD1)
and 3–4 indicator switch (6VD1).

15. Remove transmission harness clamps(10)  from the

transmission case and bracket.

220RS028

16. Remove harness heat protector(11) (6VD1).
17. Remove slave cylinder(12) and flexible hose fixing

bracket (X22SE).

205RW001

18. Remove dust covers(13) (6VD1).
19. Support transmission with a transmission jack.

220RS001

20. Remove engine rear mount nuts(14) from third

crossmember.

F07RW008

21. Remove third crossmember(15) by removing six

fixing bolts.

22. Remove starter(16) (6VD1).
23. Remove flywheel under cover(17).  6VD1:3 pieces,

X22SE:1 piece.