Opel Frontera UE. Manual - part 91

 

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Opel Frontera UE. Manual - part 91

 

 

DRIVELINE CONTROL SYSTEM

4B–21

412RW037

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2. Connect the terminals as shown in figure.

Shift rod of the motor actuator moves and stops 
at 4WD position.

412RX001

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3. Connect the terminals as shown in figure.

Shift rod of the motor actuator moves and stops 
at 2WD position.

412RX002

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4. If 2) and 3) fail, replace with a new motor actuator.

Transfer Position Switch

412RW040

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1. With ball being free.

A–B : There is continuity.

2. With ball forced into the switch.

A–B : No continuity.

3. If 1) and 2) fail, replace with a new switch.

(3) Shift Rod
(4) Connector

(1) 2WD
(2) 4WD
(3) Shift Rod
(4) Connector

(1) 2WD
(2) 4WD
(3) Shift Rod
(4) Connector

(1) Ball

4B–22

DRIVELINE CONTROL SYSTEM

4WD Control Unit

4WD Control Unit Associated Parts

412RW042

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(1) Center Console Assembly

(2) 4WD Control Unit

DRIVELINE CONTROL SYSTEM

4B–23

Removal

1. Remove center console assembly.

Refer to Interior Trim in Body and Accessories 
section.

2. Remove two screws and harness connector (1) from 

4WD control unit.

412RW041

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Installation

1. Connect harness connector, then install 4WD 

control unit.

2. Install center console assembly.

(1) Harness Connector

DRIVE SHAFT SYSTEM

4C–1

DRIVELINE/AXLE

DRIVE SHAFT SYSTEM

CONTENTS

Service Precaution......................................... 4C - 1
General Description ....................................... 4C - 2

Diagnosis .................................................... 4C - 2

Front Hub and Disc ....................................... 4C - 3

Disassembled View .................................... 4C - 3
Disassembly ............................................... 4C - 3
Inspection and Repair................................. 4C - 4
Reassembly ................................................ 4C - 5

Front Drive Shaft Joint .................................. 4C - 8

Front Drive Shaft Joints Replacement ........ 4C - 8

Front Axle Drive Shaft ................................... 4C - 9

Front Axle Drive Shaft and 

Associated Parts ..................................... 4C - 9

Disassembly ............................................... 4C - 10
Inspection And Repair ................................ 4C - 11
Bushing Replacement ................................ 4C - 11
Reassembly ................................................ 4C - 11

Shift On The Fly System ............................... 4C - 14

Shift On The Fly System and 

Associated Parts ..................................... 4C - 14

Disassembly ............................................... 4C - 14
Inspection And Repair ................................ 4C - 16
Reassembly ................................................ 4C - 19
Main Data and Specifications ..................... 4C - 22
Special Tools .............................................. 4C - 24

Propeller Shaft .............................................. 4C - 25

General Description .................................... 4C - 25
Universal Joint ............................................ 4C - 26
Diagnosis of Propeller Shaft and 

Universal Joint......................................... 4C - 27

Front Propeller Shaft ..................................... 4C - 28

Front Propeller Shaft and 

Associated Parts ..................................... 4C - 28

Removal...................................................... 4C - 28
Installation................................................... 4C - 29
Slip Joint Disassembly................................ 4C - 29
Universal Joint Disassembly 

(Single Cardan Type) .............................. 4C - 30

Universal Joint Disassembly 

(Double Cardan Type)............................. 4C - 32

Inspection and Repair................................. 4C - 33
Universal Joint Reassembly 

(Single Cardan Type) .............................. 4C - 35

Universal Joint Reassembly 

(Double Cardan Type)............................. 4C - 36

Slip Joint Reassembly ................................ 4C - 38
Main Data and Specifications ..................... 4C - 39

Rear Propeller Shaft...................................... 4C - 40

Rear Propeller Shaft and 

Associated Parts ..................................... 4C - 40

Removal...................................................... 4C - 40
Installation................................................... 4C - 40
Slip Joint Disassembly................................ 4C - 41
Universal Joint Disassembly....................... 4C - 42
Inspection ................................................... 4C - 44
Universal Joint Reassembly ....................... 4C - 45
Slip Joint Reassembly ................................ 4C - 46

Main Data and Specifications ........................ 4C - 47

Service Precaution

WARNING:  THIS VEHICLE HAS A SUPPLEMENTAL 
RESTRAINT SYSTEM (SRS).   REFER TO THE SRS 
COMPONENT AND WIRING LOCATION VIEW IN 
ORDER TO DETERMINE WHETHER  YOU ARE 
PERFORMING SERVICE ON OR NEAR THE SRS 
COMPONENTS OR THE SRS WIRING.  WHEN YOU 
ARE PERFORMING SERVICE ON OR NEAR THE 
SRS COMPONENTS OR THE SRS WIRING,  REFER 
TO THE SRS SERVICE INFORMATION. FAILURE TO 
FOLLOW WARNINGS COULD RESULT  IN 
POSSIBLE AIR BAG DEPLOYMENT, PERSONAL 
INJURY, OR OTHERWISE UNNEEDED SRS SYSTEM 
REPAIRS.

CAUTION:  Always use the correct fastener in the 
proper location.  When you replace a fastener, use 
ONLY the exact part number for that application. 
ISUZU will  call out those fasteners that require a 
replacement after removal. ISUZU will also call out 
the  fasteners that require thread lockers or thread 
sealant. UNLESS OTHERWISE SPECIFIED, do  not 
use supplemental coatings (Paints, greases, or 
other corrosion inhibitors) on threaded  fasteners or 
fastener joint interfaces. Generally, such coatings 
adversely affect the fastener  torque and the joint 
clamping force, and may damage the fastener. When 
you install fasteners,  use the correct tightening 
sequence and specifications. Following these 
instructions can help you  avoid damage to parts 
and systems.

SECTION

 

 

 

 

 

 

 

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