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Nissan Frontier D40. Manual - part 595

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< SERVICE DATA AND SPECIFICATIONS (SDS)

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SERVICE DATA AND SPECIFICATIONS (SDS)

PISTON, PISTON RING AND PISTON PIN

Available Piston

Unit: mm (in)

*: Always check with the Parts Department for the latest parts information

Piston Ring

Unit: mm (in)

Main bearing housing inner diameter grade

Grade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E
Grade No. F
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N
Grade No. P
Grade No. R
Grade No. S
Grade No. T
Grade No. U
Grade No. V
Grade No. W
Grade No. X
Grade No. Y
Grade No. 4
Grade No. 7

58.944 - 58.945 (2.3206 - 2.3207)
58.945 - 58.946 (2.3207 - 2.3207)
58.946 - 58.947 (2.3207 - 2.3207)
58.947 - 58.948 (2.3207 - 2.3208)
58.948 - 58.949 (2.3208 - 2.3208)
58.949 - 58.950 (2.3208 - 2.3209)
58.950 - 58.951 (2.3209 - 2.3209)
58.951 - 58.952 (2.3209 - 2.3209)
58.952 - 58.953 (2.3209 - 2.3210)
58.953 - 58.954 (2.3210 - 2.3210)

58.954 - 58.955 (2.3210 - 2.3211)

58.955 - 58.956 (2.3211 - 2.3211)
58.956 - 58.957 (2.3211 - 2.3211)

58.957 - 58.958 (2.3211 - 2.3212)

58.958 - 58.959 (2.3212 - 2.3212)
58.959 - 58.960 (2.3212 - 2.3213)
58.960 - 58.961 (2.3213 - 2.3213)
58.961 - 58.962 (2.3213 - 2.3213)
58.962 - 58.963 (2.3213 - 2.3214)
58.963 - 58.964 (2.3214 - 2.3214)
58.964 - 58.965 (2.3214 - 2.3215)
58.965 - 58.966 (2.3215 - 2.3215)
58.966 - 58.967 (2.3215 - 2.3215)
58.967 - 58.968 (2.3215 - 2.3216)

Difference in inner diameter between cylinders

Standard

Less than 0.03 (0.0012)

Piston skirt diameter “A”

Standard

Grade*

Dimension

Grade No. 2

88.990 - 89.000 (3.5035 - 3.5039)

Grade No. 3

89.000 - 89.010 (3.5039 - 3.5043)

Piston height “H” dimension

42.98 (1.692)

Piston pin hole diameter

Grade No. 0

19.993 - 19.999 (0.7871 - 0.7874)

Grade No. 1

19.999 - 20.005 (0.7874 - 0.7876)

Piston to cylinder bore clearance

Standard

0.010 - 0.030 (0.0004 - 0.0012)

Limit

0.08 (0.0031)

PBIC0188E

Items

Standard

Limit

Side clearance

Top

0.045 - 0.080 (0.0018 - 0.0031)

0.11 (0.0043)

2nd

0.030 - 0.070 (0.0012 - 0.0028)

0.10 (0.0039)

Oil ring (rail ring)

0.065 - 0.135 (0.0026 - 0.0053)

—

SERVICE DATA AND SPECIFICATIONS (SDS)

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Piston Pin

Unit: mm (in)

*: Always check with the Parts Department for the latest parts information

CONNECTING ROD

Unit: mm (in)

: Always check with the Parts Department for the latest parts information

: After installing in connecting rod

CRANKSHAFT

Unit: mm (in)

End gap

Top

0.21- 0.31 (0.0083 - 0.0122)

0.54 (0.0213)

2nd

0.32 - 0.47 (0.0126 - 0.0185)

0.65 (0.0256)

Oil ring (rail ring)

0.20 - 0.60 (0.0079 - 0.0236)

0.95 (0.0374)

Piston pin outer diameter

Grade*

Dimension

Grade No. 0

19.989 - 19.995 (0.7870 - 0.7872)

Grade No. 1

19.995 - 20.001 (0.7872 - 0.7874)

Piston to piston pin oil clearance

Standard

0.002 - 0.006 (0.0001 - 0.0002)

Connecting rod bushing oil clearance

Standard

0.005 - 0.017 (0.0002 - 0.0007)

Items

Grade

Center distance

143.00 - 143.10 (5.630 - 5.634)

Bend [per 100 (3.94)]

Limit

0.15 (0.0059)

Torsion [per 100 (3.94)]

Limit

0.30 (0.0118)

Connecting rod bushing inner diameter

Grade No. 0

20.000 - 20.006 (0.7874 - 0.7876)

Grade No. 1

20.006 - 20.012 (0.7876 - 0.7879)

Side clearance

Standard

0.20 - 0.35 (0.0079 - 0.0138)

Limit

0.50 (0.0197)

Connecting rod big end diameter

Grade No. 0
Grade No. 1
Grade No. 2
Grade No. 3
Grade No. 4
Grade No. 5
Grade No. 6
Grade No. 7
Grade No. 8
Grade No. 9
Grade No. A
Grade No. B
Grade No. C

48.000 - 48.001 (1.8898 - 1.8898)
48.001 - 48.002 (1.8898 - 1.8898)
48.002 - 48.003 (1.8898 - 1.8899)
48.003 - 48.004 (1.8899 - 1.8899)
48.004 - 48.005 (1.8899 - 1.8900)
48.005 - 48.006 (1.8900 - 1.8900)
48.006 - 48.007 (1.8900 - 1.8900)
48.007 - 48.008 (1.8900 - 1.8901)
48.008 - 48.009 (1.8901 - 1.8901)
48.009 - 48.010 (1.8901 - 1.8902)

48.010 - 48.011 (1.8902 - 1.8902)
48.011 - 48.012 (1.8902 - 1.8902)

48.012 - 48.013 (1.8902 - 1.8903)

Center distance “r”

49.96 - 50.04 (1.9669 - 1.9701)

SEM645

SBIA0535E

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SERVICE DATA AND SPECIFICATIONS (SDS)

: Total indicator reading

: Always check with the Parts Department for the latest parts information

MAIN BEARING

Out-of-round (Difference between “X” and “Y”)

Limit

0.0025 (0.0001)

Taper (Difference between “A” and “B”)

Limit

0.0025 (0.0001)

Runout [TIR

]

Limit

0.05 (0.0020)

Crankshaft end play

Standard

0.10 - 0.26 (0.0039 - 0.0102)

Limit

0.30 (0.0118)

Pin journal diameter grade. “DP”

Grade

Dimension

44.974 - 44.973 (1.7706 - 1.7706)
44.973 - 44.972 (1.7706 - 1.7705)
44.972 - 44.971 (1.7705 - 1.7705)
44.971 - 44.970 (1.7705 - 1.7705)
44.970 - 44.969 (1.7705 - 1.7704)
44.969 - 44.968 (1.7704 - 1.7704)
44.968 - 44.967 (1.7704 - 1.7704)
44.967 - 44.966 (1.7704 - 1.7703)
44.966 - 44.965 (1.7703 - 1.7703)
44.965 - 44.964 (1.7703 - 1.7702)
44.964 - 44.963 (1.7702 - 1.7702)
44.963 - 44.962 (1.7702 - 1.7702)
44.962 - 44.961 (1.7702 - 1.7701)
44.961 - 44.960 (1.7701 - 1.7701)
44.960 - 44.959 (1.7701 - 1.7700)
44.959 - 44.958 (1.7700 - 1.7700)
44.958 - 44.957 (1.7700 - 1.7700)
44.957 - 44.956 (1.7700 - 1.7699)

Main journal diameter grade. “Dm”

54.979 - 54.978 (2.1645 - 2.1645)
54.978 - 54.977 (2.1645 - 2.1644)
54.977 - 54.976 (2.1644 - 2.1644)
54.976 - 54.975 (2.1644 - 2.1644)
54.975 - 54.974 (2.1644 - 2.1643)
54.974 - 54.973 (2.1643 - 2.1643)
54.973 - 54.972 (2.1643 - 2.1642)
54.972 - 54.971 (2.1642 - 2.1642)
54.971 - 54.970 (2.1642 - 2.1642)
54.970 - 54.969 (2.1642 - 2.1641)
54.969 - 54.968 (2.1641 - 2.1641)
54.968 - 54.967 (2.1641 - 2.1641)
54.967 - 54.966 (2.1641 - 2.1640)
54.966 - 54.965 (2.1640 - 2.1640)
54.965 - 54.964 (2.1640 - 2.1639)
54.964 - 54.963 (2.1639 - 2.1639)
54.963 - 54.962 (2.1639 - 2.1639)
54.962 - 54.961 (2.1639 - 2.1638)
54.961 - 54.960 (2.1638 - 2.1638)
54.960 - 54.959 (2.1638 - 2.1637)
54.959 - 54.958 (2.1637 - 2.1637)
54.958 - 54.957 (2.1637 - 2.1637)
54.957 - 54.956 (2.1637 - 2.1636)
54.956 - 54.955 (2.1636 - 2.1636)

SERVICE DATA AND SPECIFICATIONS (SDS)

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< SERVICE DATA AND SPECIFICATIONS (SDS)

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Unit: mm (in)

*: Always check with the Parts Department for the latest parts information

Undersize

Unit: mm (in)

Bearing Oil Clearance

Unit: mm (in)

CONNECTING ROD BEARING

Grade number*

Thickness

Identification color

Remarks

1.973 - 1.976 (0.0777 - 0.0778)

Black

Grade and color are the same
for upper and lower bearings.

1.976 - 1.979 (0.0778 - 0.0779)

Brown

1.979 - 1.982 (0.0779 - 0.0780)

Green

1.982 - 1.985 (0.0780 - 0.0781)

Yellow

1.985 - 1.988 (0.0781 - 0.0783)

Blue

1.988 - 1.991 (0.0783 - 0.0784)

Pink

1.991 - 1.994 (0.0784 - 0.0785)

Purple

1.994 - 1.997 (0.0785 - 0.0786)

White

UPR

1.973 - 1.976 (0.0777 - 0.0778)

Black

Grade and color are different
for upper and lower bearings.

LWR

1.976 - 1.979 (0.0778 - 0.0779)

Brown

UPR

1.976 - 1.979 (0.0778 - 0.0779)

Brown

LWR

1.979 - 1.982 (0.0779 - 0.0780)

Green

UPR

1.979 - 1.982 (0.0779 - 0.0780)

Green

LWR

1.982 - 1.985 (0.0780 - 0.0781)

Yellow

UPR

1.982 - 1.985 (0.0780 - 0.0781)

Yellow

LWR

1.985 - 1.988 (0.0781 - 0.0783)

Blue

UPR

1.985 - 1.988 (0.0781 - 0.0783)

Blue

LWR

1.988 - 1.991 (0.0783 - 0.0784)

Pink

UPR

1.988 - 1.991 (0.0783 - 0.0784)

Pink

LWR

1.991 - 1.994 (0.0784 - 0.0785)

Purple

UPR

1.991 - 1.994 (0.0784 - 0.0785)

Purple

LWR

1.994 - 1.997 (0.0785 - 0.0786)

White

SEM685D

Item

Thickness

Main journal diameter

US 0.25 (0.0098)

2.106 - 2.114 (0.0829 - 0.0832)

Grind so that bearing clearance is the specified value.

Main bearing oil clearance

Standard

No. 1, 3 and 5

0.028 - 0.042 (0.0011 - 0.0017)

No. 2 and 4

0.041 - 0.056 (0.0016 - 0.0022)

Limit

0.1 (0.004)

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