Nissan Frontier D40. Manual - part 575

EM-32

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OIL PAN

OIL PAN

Exploded View

INFOID:0000000005274275

Removal and Installation

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REMOVAL

WARNING:

To avoid the danger of being scalded, do not drain engine oil when engine is hot.

1.

Remove engine under cover. Refer to 

EXT-13, "Removal and Installation"

.

2.

Drain engine oil. Refer to 

LU-10, "Changing Engine Oil"

.

CAUTION:

• Perform this step when the engine is cold.
• Do not spill engine oil on drive belt.

3.

Remove 3rd crossmember assembly. 

4.

Remove lower joint shaft pinch bolt at steering gear. Refer to 

ST-12, "Removal and Installation"

.

5.

Remove steering gear bolts. Refer to 

ST-15, "Removal and Installation"

.

6.

Remove oil pan with the following procedure:

a.

Loosen bolts in reverse order as shown with power tool.
Remove A/T fluid cooler tube bracket (A/T models).

1.

Oil pan

2.

A/T fluid cooler tube bracket (A/T models)

3.

Drain plug

4.

Drain plug washer

PBIC2992E

PBIC2993E

OIL PAN

EM-33

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b.

Insert Tool between the oil pan and the cylinder block and
remove oil pan.

CAUTION:

• Be careful not to damage the mating surfaces.
• Do not insert a screwdriver, this will damage the mating

surfaces.

NOTE:
Tap (1) Tool to insert it and then slide (2) it by tapping on the side
of the Tool as shown.

INSPECTION AFTER REMOVAL

Clean oil strainer if any object attached.

INSTALLATION

1.

Install oil pan with the following procedure:

a.

Use a scraper to remove old liquid gasket from mating surfaces.
• Also remove the old liquid gasket from mating surface of cylin-

der block.

• Remove old liquid gasket from the bolt holes and threads.

CAUTION:

Do not scratch or damage the mating surfaces when clean-
ing off old liquid gasket.

b.

Apply a continuous bead of liquid gasket using Tool as shown.

Use Genuine RTV Silicone Sealant or equivalent. Refer to

GI-22, "Recommended Chemical Products and Sealants"

.

CAUTION:

Attaching should be done within 5 minutes after coating.

c.

Tighten bolts in numerical order as shown.
• Install A/T fluid cooler tube bracket with bolts No.1 and 9 as

shown (A/T models).

2.

Install oil pan drain plug. Refer to 

LU-10, "Changing Engine Oil"

.

3.

Installation is in the reverse order of removal after this step.
NOTE:
Pour engine oil at least 30 minutes after oil pan is installed.

Tool number

: KV10111100 (J-37228)

WBIA0566E

PBIC2994E

Tool number

: WS39930000 (

—

)

PBIC2984E

PBIC2993E

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OIL PAN

INSPECTION AFTER INSTALLATION

1.

Check engine oil level, and adjust as needed. Refer to 

LU-9, "Inspection"

.

2.

Start engine, and check for leaks of engine oil.

3.

Stop engine and wait for 10 minutes.

4.

Check engine oil level again. Refer to 

LU-9, "Inspection"

.

IGNITION COIL

EM-35

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IGNITION COIL

Exploded View

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Removal and Installation

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REMOVAL

1.

Remove intake manifold (except for ignition coil No.1). Refer to 

EM-27

.

2.

Disconnect harness connector from ignition coil.

3.

Remove ignition coil.

CAUTION:

Do not shock ignition coil.

INSTALLATION

Installation is in the reverse order of removal.

1.

Ignition coil

2.

Spark plug

3.

Rocker cover

WBIA0648E