Nissan Frontier D40. Manual - part 1119

TM-374

< DISASSEMBLY AND ASSEMBLY >

[5AT: RE5R05A]

ASSEMBLY

3.

Install oil pump assembly in transmission case.

CAUTION:

Apply ATF to oil pump bearing.

4.

Apply recommended sealant (Genuine RTV Silicone Sealant or
equivalent. Refer to 

GI-22, "Recommended Chemical Products

and Sealants"

.) to oil pump assembly as shown.

CAUTION:

Completely remove all moisture, oil, old sealant and any
foreign material from the oil pump bolts and oil pump bolt
mating surfaces.

5.

Tighten oil pump bolts to specified torque.

CAUTION:

Apply ATF to oil pump bushing.

6.

Install O-ring to input clutch assembly.

CAUTION:

• Do not reuse O-ring.
• Apply ATF to O-ring.

7.

Install converter housing to transmission case and tighten bolts
to specified torque.

CAUTION:

Do not reuse self-sealing bolt (A).

SCIA2811E

SCIA5321E

Oil pump bolts

: 48 N·m (4.9 kg-m, 35 ft-lb)

SCIA2300E

SCIA5011E

Converter housing bolt

: 52 N·m (5.3 kg-m, 38 ft-lb)

Self-sealing bolt (A)

: 61 N·m (6.2 kg-m, 45 ft-lb)

WCIA0662E

ASSEMBLY

TM-375

< DISASSEMBLY AND ASSEMBLY >

[5AT: RE5R05A]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

8.

Make sure that brake band (1) does not close input speed sen-
sor hole (A).

9.

Connect TCM connector (1) and transmission range switch con-
nector (2).

10. Install A/T assembly harness connector to control valve with

TCM.

11. Connect TCM connectors.

12. Install O-ring to A/T assembly harness connector.

CAUTION:

• Do not reuse O-ring.
• Apply ATF to O-ring.

JSDIA1318ZZ

JSDIA1317ZZ

SCIA5450E

SCIA5447E

SCIA5155E

TM-376

< DISASSEMBLY AND ASSEMBLY >

[5AT: RE5R05A]

ASSEMBLY

13. Install the A/T fluid temperature sensor 2 or plug as shown below.

a.

A/T fluid temperature sensor 2

i.

Install A/T fluid temperature sensor 2 to bracket.

ii.

Install A/T fluid temperature sensor 2 (with bracket) to control
valve with TCM and tighten bolt to specified torque.

CAUTION:

Adjust bolt hole of bracket to bolt hole of control valve.

b.

Plug
NOTE:
• When replacing the A/T fluid temperature sensor 2 with the plug, the A/T fluid temperature sensor 2 con-

nector should not be connected.

• Fold the terminal clips.

i.

Install new O-ring (1) in plug (2).

CAUTION:

• Do not reuse O-ring.
• Apply ATF to O-ring.
• O-ring should be free of contamination.

ii.

Install plug (2) to bracket (1).

SCIA5264E

Bracket bolt

: 7.9 N·m (0.81 kg-m, 70 in-lb)

SCIA5253E

JSDIA1313ZZ

JSDIA1312ZZ

ASSEMBLY

TM-377

< DISASSEMBLY AND ASSEMBLY >

[5AT: RE5R05A]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

iii.

Install plug (1) [with bracket (2)] to control valve with TCM and
tighten bolt (

) to specified torque.

CAUTION:

Adjust bolt hole of bracket to bolt hole of control valve.

14. Install control valve with TCM in transmission case.

CAUTION:

• Make sure that input speed sensor is securely installed

into input speed sensor hole (A).

• Hang down output speed sensor harness toward outside

so as not to disturb installation of control valve with TCM.

• Adjust A/T assembly harness connector of control valve

with TCM to terminal hole of transmission case.

• Assemble it so that manual valve cutout is engaged with

manual plate projection.

15. Install bolts (A), (B) and (C) to control valve with TCM.

16. Tighten bolt (1), (2) and (3) temporarily to prevent dislocation.

After that tighten them in order (A 

→

 B 

→

 C), and then tighten

other bolts. Tighten control valve with TCM bolts to the specified
torque.

Bracket bolt

: 7.9 N·m (0.81 kg-m, 70 in-lb)

JSDIA1311ZZ

1

: Brake band

JSDIA1318ZZ

SCIA5035E

: Front

Bolt symbol

Length mm (in)

Number of bolts

A

42 (1.65)

5

B

55 (2.17)

6

C

40 (1.57)

1

SCIA8077E

: Front

Bolt symbol

A

B

C

Number of bolts

5

6

1

Length mm (in)

42 (1.65)

55 (2.17)

40 (1.57)

SCIA8078E