Nissan Frontier D40. Manual - part 1049

TM-94

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

SHIFT CONTROL COMPONENTS

a.

Install striking rod assembly to adapter plate.

b.

Install stopper ring to striking rod assembly.

c.

Install retaining pin onto stopper ring using suitable tool.

CAUTION:

Do not reuse retaining pin.

3.

Install 5th-6th fork rod (reversal side) according to the following.

a.

Install 5th-6th shift fork to 5th-6th coupling sleeve.

b.

Install 5th-6th fork rod (reversal side) to 5th-6th shift fork.

c.

Install retaining pin onto 5th-6th shift fork using suitable tool.

CAUTION:

Do not reuse retaining pin.

4.

Install 5th-6th control lever to adapter plate, and then tighten
bolts to the specified torque. Refer to 

TM-73, "Overhaul"

.

CAUTION:

Install 5th-6th control lever with projection side at upward.

5.

Install 5th-6th fork rod according to the following.

PCIB1235E

PCIB1234E

PCIB0412E

PCIB1233E

SHIFT CONTROL COMPONENTS

TM-95

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

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a.

Install 5th-6th fork bracket and 5th-6th fork rod to adapter plate.

b.

Install retaining pin onto 5th-6th fork bracket using suitable tool.

CAUTION:

Do not reuse retaining pin.

6.

Install check balls to adapter plate. 

CAUTION:

Apply gear oil to check balls.

7.

Install reverse fork rod according to the following.

a.

Install reverse shift fork to reverse coupling sleeve.

b.

Install reverse fork rod to reverse shift fork.

c.

Install retaining pin onto reverse shift fork using suitable tool.

CAUTION:

Do not reuse retaining pin.

8.

Install interlock pin and interlock plunger to adapter plate.

CAUTION:

Apply gear oil to interlock pin and interlock plunger.

9.

Install 1st-2nd fork rod according to the following.

PCIB0239E

PCIB0148E

SCIA1447E

PCIB0147E

TM-96

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

SHIFT CONTROL COMPONENTS

a.

Install 1st-2nd shift fork to 1st-2nd coupling sleeve.

b.

Install 1st-2nd fork rod to 1st-2nd shift fork.

c.

Install retaining pin onto 1st-2nd shift fork using suitable tool.

CAUTION:

Do not reuse retaining pin.

10. Install interlock pin and check balls to adapter plate.

CAUTION:

Apply gear oil to interlock pin and check balls.

11. Install 3rd-4th fork rod (reversal side) according to the following.

a.

Install 3rd-4th shift fork to 3rd-4th coupling sleeve.

b.

Install 3rd-4th fork rod (reversal side) to 3rd-4th shift fork.

c.

Install retaining pin onto 3rd-4th shift fork using suitable tool.

CAUTION:

Do not reuse retaining pin.

12. Install 3rd-4th fork rod according to the following.
a.

Install 3rd-4th fork rod to adapter plate.

b.

Install 3rd-4th fork rod bracket to 3rd-4th fork rod.

c.

Install retaining pin onto 3rd-4th fork rod bracket using suitable
tool.

CAUTION:

Do not reuse retaining pin.

13. Install 3rd-4th control lever according to the following.

PCIB0602E

PCIB0146E

PCIB0601E

PCIB0145E

SHIFT CONTROL COMPONENTS

TM-97

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

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a.

Install shifter cap to 3rd-4th control lever.

b.

Install 3rd-4th control lever to adapter plate, and then tighten
bolts to the specified torque. Refer to 

TM-73, "Overhaul"

"Shift

Control Components".

CAUTION:

Be careful with the orientation 3rd-4th control lever.

14. Install check ball plug according to the following.
a.

Install check balls, check ball springs to adapter plate.

CAUTION:

Apply gear oil to check ball.

b.

Apply recommended sealant to threads of check ball plugs, and
tighten check ball plugs to the specified torque. Refer to 

TM-73,

"Overhaul"

.

• Use Genuine Silicone RTV or the equivalent. Refer to 

GI-

22, "Recommended Chemical Products and Sealants"

.

15. Install baffle plate to adapter plate, and then tighten bolt to the

specified torque. Refer to 

TM-73, "Overhaul"

.

PCIB1232E

PCIB1231E

PCIB1325E