Nissan Frontier D40. Manual - part 1039

TM-54

< PRECAUTION >

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PRECAUTIONS

PRECAUTION

PRECAUTIONS

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT 
PRE-TENSIONER"

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The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.

WARNING:

• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.

• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal

injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.

• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this

Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-

tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.

• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the

battery, and wait at least 3 minutes before performing any service.

Service Notice or Precaution

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• Do not reuse transmission oil once it has been drained.
• Check oil level or replace oil with vehicle on level surface.
• During removal or installation, keep inside of transmission clear of dust or dirt.
• Check for the correct installation status prior to removal or disassembly. If matching marks are required, be

certain they do not interfere with the function of the parts they are applied to.

• In principle, tighten nuts and bolts gradually in several steps working diagonally from inside to outside. If

tightening sequence is specified, use it.

• Be careful not to damage sliding surfaces and mating surfaces.

PREPARATION

TM-55

< PREPARATION >

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PREPARATION

PREPARATION

Special Service Tool

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The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.

Tool number
(Kent-Moore No.)
Tool name

Description

ST30911000
(

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)

Inserter

• Installing mainshaft bearing
• Installing 5th-6th synchronizer hub assem-

bly

• Installing reverse main gear bushing
• Installing 3rd gear bushing
• Installing 3rd-4th synchronizer hub assem-

bly

a: 98 mm (3.86 in) dia.
b: 40 mm (1.57 in) dia.

ST30022000
(

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)

Inserter

• Installing 3rd main gear
• Installing 4th main gear
a: 110 mm (4.33 in) dia.
b: 46 mm (1.81 in) dia.

ST27861000
(

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)

Support ring

• Installing 1st-2nd synchronizer hub assem-

bly

• Installing 1st gear bushing
a: 62 mm (2.44 in) dia.
b: 52 mm (2.05 in) dia.

ST30032000
(J-26010-01)
Inserter

Installing counter rear bearing inner race
a: 80 mm (3.15 in) dia.
b: 31 mm (1.22 in) dia.

KV32102700
(

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)

Drift

Installing main drive gear bearing
a: 48 mm (1.89 in) dia.
b: 41 mm (1.61 in) dia.

ST23860000
(

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)

Drift

Installing reverse counter gear
a: 38 mm (1.50 in) dia.
b: 33 mm (1.30 in) dia.

ZZA0920D

ZZA0920D

ZZA0832D

ZZA0920D

ZZA0534D

ZZA0534D

TM-56

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PREPARATION

ST01530000
(

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)

Drift

Installing reverse synchronizer hub assembly
a: 50 mm (1.97 in) dia.
b: 41 mm (1.61 in) dia.

KV381054S0
(J-34286)
Puller

Removing rear oil seal

ST33200000
(J-26082)
Drift

• Installing counter rear bearing
• Installing rear oil seal
a: 60 mm (2.36 in) dia.
b: 44.5 mm (1.752 in) dia.

KV40100630
(J-26092)
Inserter

Installing 4th counter gear thrust washer
a: 67 mm (2.64 in) dia.
b: 38 mm (1.50 in) dia.

KV38102100
(J-25803-01)
Drift

Installing front cover oil seal
a: 44 mm (1.73 in) dia.
b: 28 mm (1.10 in) dia.

KV32103300
(J-46529)
Press plate

Installing reverse synchronizer hub assembly 
a: 73 mm (2.87 in)

ST30031000
(J-22912-01)
Puller

Measuring wear of inner baulk ring

Tool number
(Kent-Moore No.)
Tool name

Description

ZZA0534D

ZZA0601D

ZZA1002D

ZZA0920D

NT084

PCIB0165J

ZZC0499D

PREPARATION

TM-57

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Commercial Service Tool

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ST22490000
(

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Adapter setting plate

Holding a adapter plate

ST33400001
(J-26082)
Drift

Installing oil seal
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.

Tool number
(Kent-Moore No.)
Tool name

Description

ZZC0465D

NT086

Tool name

Description

Puller

Removing each bearing, gear and bushing

Pin punch
Tip diameter: 6.0 mm (0.236 in) dia.

Removing and installing each retaining pin

Power tool

Loosening bolts and nuts

ZZB0823D

ZZA0815D

PBIC0190E