Nissan Frontier D40. Manual - part 1038

 

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Nissan Frontier D40. Manual - part 1038

 

 

TM-50

< DISASSEMBLY AND ASSEMBLY >

[FS5R30A]

GEAR COMPONENTS

s.

Measure each gear end play as a final check. Refer to 

TM-52,

"Gear End Play"

.

SMT376A

SERVICE DATA AND SPECIFICATIONS (SDS)

TM-51

< SERVICE DATA AND SPECIFICATIONS (SDS) 

[FS5R30A]

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SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

General Specification

INFOID:0000000005273951

Engine

QR25DE

Transmission model

FS5R30A

Model code number

EA000

Number of speed

5

Synchromesh type

Warner

Shift pattern

Gear ratio

1st

3.580

2nd

2.077

3rd

1.360

4th

1.000

OD

0.811

Reverse

3.636

Number of teeth

Main gear

Drive

22

1st

32

2nd

30

3rd

29

4th

—

OD

24

Reverse

30

Counter gear

Drive

32

1st

13

2nd

21

3rd

31

4th

—

OD

43

Reverse

12

Reverse idler gear

22

Oil capacity (Approx.)

 (US qt, Imp qt)

2.89 (3, 2-1/2)

Remarks

Reverse synchronizer

Installed

Double-cone synchronizer

2nd and 3rd

SCIA0821E

TM-52

< SERVICE DATA AND SPECIFICATIONS (SDS) 

[FS5R30A]

SERVICE DATA AND SPECIFICATIONS (SDS)

Gear End Play

INFOID:0000000005273952

Unit: mm (in)

Baulk Ring Clearance

INFOID:0000000005273953

Unit: mm (in)

Available Snap Rings

INFOID:0000000005273954

MAIN DRIVE GEAR SNAP RING

*: Always check with the Parts Department for the latest parts information.

MAINSHAFT FRONT SNAP RING

Gear

End play

1st main gear

0.23 - 0.33 (0.0091 - 0.0130)

2nd main gear

0.23 - 0.33 (0.0091 - 0.0130)

3rd main gear

0.06 - 0.16 (0.0024 - 0.0063)

OD counter gear

0.23 - 0.33 (0.0091 - 0.0130)

Reverse main gear

0.33 - 0.43 (0.0130 - 0.0169)

Measurement point

Standard value

Limit value

2nd and 3rd 
(Double-cone synchronizer)

Clearance between synchronizer cone 
and inner baulk ring end face (A)

0.7 - 0.9 (0.028 - 0.035)

0.2 (0.008)

Clearance between outer baulk ring pawl 
and synchronizer cone (B)

0.6 - 1.1 (0.024 -0.043)

0.2 (0.008)

1st

1.05 - 1.3 (0.041 - 0.051)

0.7 (0.028)

Main drive

1.05 - 1.3 (0.041 - 0.051)

0.7 (0.028)

OD

1.05 - 1.3 (0.041 - 0.051)

0.7 (0.028)

Reverse

Clearance between reverse cone and 
revers baulk ring end face (A)

0.35 - 0.95 (0.0138 - 0.0374)

1.1 (0.043)

PCIB0249E

SMT428C

End play

0 - 0.1 mm (0 - 0.004 in)

Thickness

mm (in)

Part number*

Thickness

mm (in)

Part number*

1.89 (0.0744)
1.95 (0.0768)
1.99 (0.0783)

32204 01G60
32204 01G61
32204 01G62

2.03 (0.0799)
2.07 (0.0815)

2.11 (0.0831)

32204 01G63
32204 01G64
32204 01G65

End play

0 - 0.1 mm (0 - 0.004 in)

Thickness

mm (in)

Part number*

Thickness

mm (in)

Part number*

1.99 (0.0783)
2.03 (0.0799)
2.07 (0.0815)

32204 01G62
32204 01G63
32204 01G64

2.11 (0.0831)

2.15 (0.0846)
2.19 (0.0862)

32204 01G65
32204 01G66
32204 01G67

SERVICE DATA AND SPECIFICATIONS (SDS)

TM-53

< SERVICE DATA AND SPECIFICATIONS (SDS) 

[FS5R30A]

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*: Always check with the Parts Department for the latest parts information.

COUNTER GEAR REAR SNAP RING

*: Always check with the Parts Department for the latest parts information.

Available C-Rings

INFOID:0000000005273955

MAINSHAFT C-RING

*: Always check with the Parts Department for the latest parts information.

Available Thrust Washer

INFOID:0000000005273956

REVERSE IDLER THRUST WASHER

*: Always check with the Parts Department for the latest parts information.

Available Shims

INFOID:0000000005273957

TABLE FOR SELECTING PROPER COUNTER GEAR FRONT BEARING SHIM

*: Always check with the Parts Department for the latest parts information.

End play

0 - 0.1 mm (0 - 0.004 in)

Thickness

mm (in)

Part number*

Thickness

mm (in)

Part number*

1.32 (0.0520)
1.38 (0.0543)
1.44 (0.0567)
1.50 (0.0591)

32236 01G00
32236 01G01
32236 01G02
32236 01G03

1.56 (0.0614)
1.62 (0.0638)
1.68 (0.0661)
1.74 (0.0685)

32236 01G04
32236 01G05
32236 01G06
32236 01G07

End play

0 - 0.1 mm (0 - 0.004 in)

Thickness

mm (in)

Part number*

Thickness

mm (in)

Part number*

2.63 (0.1035)
2.70 (0.1063)
2.77 (0.1091)

2.84 (0.1118)

2.91 (0.1146)
2.98 (0.1173)

3.05 (0.1201)
3.12 (0.1228)

32348 01G15
32348 01G00
32348 01G01
32348 01G02
32348 01G03
32348 01G04
32348 01G05
32348 01G06

3.19 (0.1256)
3.26 (0.1283)

3.33 (0.1311)

3.40 (0.1339)
3.47 (0.1366)
3.54 (0.1394)
3.61 (0.1421)
3.68 (0.1449)

32348 01G07
32348 01G08
32348 01G09
32348 01G10

32348 01G11

32348 01G12
32348 01G13
32348 01G14

End play

0.30 - 0.53 mm (0.0118 - 0.0209 in)

Thickness

mm (in)

Part number*

A

1.97 (0.0776)

32284 01G20

B

2.07 (0.0815)

32284 01G21

End play

0.10 - 0.26 mm (0.0039 - 0.0102 in)

Dial indicator deflection

mm (in)

Thickness of proper shim

mm (in)

Part number*

0.93 - 1.02 (0.0367 - 0.0401)

0.80 (0.0315)

32218 01G00

1.01 - 1.10 (0.0398 - 0.0433)

0.88 (0.0346)

32218 01G11

1.09 - 1.18 (0.0430 - 0.0464)

0.96 (0.0378)

32218 01G12

1.17 - 1.26 (0.0461 - 0.0496)

1.04 (0.0409)

32218 01G13

1.25 - 1.34 (0.0493 - 0.0527)

1.12 (0.0441)

32218 01G14

1.33 - 1.42 (0.0524 - 0.0559)

1.20 (0.0472)

32218 01G04

1.41 - 1.50 (0.0556 - 0.0590)

1.28 (0.0504)

32218 01G15

1.49 - 1.58 (0.0587 - 0.0622)

1.36 (0.0535)

32218 01G16

1.57 - 1.66 (0.0619 - 0.0653)

1.44 (0.0567)

32218 01G17

 

 

 

 

 

 

 

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