Nissan Frontier D40. Manual - part 63

BR-8

< BASIC INSPECTION >

FRONT DISC BRAKE

Check thickness of the disc rotor using a micrometer. Replace disc
rotor if thickness is less then the repair limit thickness.

Standard thickness (new)

: Refer to 

BR-58, "Front 

Disc Brake"

.

Repair limit thickness

: Refer to 

BR-58, "Front 

Disc Brake"

.

Maximum uneven wear
(measured at 8 positions)

: Refer to 

BR-58, "Front 

Disc Brake"

.

SBR020B

REAR DISC BRAKE

BR-9

< BASIC INSPECTION >

C

D

E

G

H

I

J

K

L

M

A

B

BR

N

O

P

REAR DISC BRAKE

BRAKE PAD

BRAKE PAD : Inspection

INFOID:0000000005272463

PAD WEAR

Check pad thickness from an inspection hole on cylinder body.
Check using a scale if necessary.

DISC ROTOR

DISC ROTOR : Inspection

INFOID:0000000005272464

VISUAL

Check surface of disc rotor for uneven wear, cracks, and serious damage. Replace as necessary.

RUNOUT

1.

Attach disc rotor to wheel hub using wheel nuts at two or more
positions. 

2.

Inspect runout using dial gauge placed at 10 mm (0.39 in) inside
disc edge as shown.

NOTE:
Before measuring, make sure that wheel bearing axial end play
is within the specification. Refer to 

RAX-6, "Rear Axle Bearing"

(C200), 

RAX-18, "Rear Axle Bearing"

 (M226).

3.

When runout exceeds limit value, displace mounting positions of disc rotor by one hole. And then find a
position of the minimum value for runout. 

4.

If runout is outside the specified value after performing the above operation, turn disc rotor using Tool.

THICKNESS

Check the thickness of the disc rotor using a micrometer. Replace
disc rotor if the thickness is less then the repair limit thickness.

Standard thickness (new)

: Refer to 

BR-58, "Rear Disc 

Brake"

.

Repair limit thickness

: Refer to 

BR-58, "Rear Disc 

Brake"

.

BRA0010D

Runout limit 

: Refer to 

BR-58, "Rear Disc Brake"

.

(with it attached to the vehicle)

Tool number

: 38-PFM90.5 (

—

)

AWFIA0492ZZ

Standard thickness (new)

: Refer to 

BR-58, "Rear 

Disc Brake"

.

Repair limit thickness

: Refer to 

BR-58, "Rear 

Disc Brake"

.

Maximum uneven wear
(measured at 8 positions)

: Refer to 

BR-58, "Rear 

Disc Brake"

.

SFIA2284E

BR-10

< BASIC INSPECTION >

BRAKE BOOSTER

BRAKE BOOSTER

Inspection

INFOID:0000000005272465

OPERATION

With engine stopped, change vacuum to atmospheric pressure by
depressing brake pedal several times. Then with brake pedal fully
depressed, start engine and when vacuum pressure reaches the
standard, make sure that clearance between brake pedal and floor
panel decreases.

AIR TIGHT

• Run engine at idle for approximately 1 minute, and stop it after

applying vacuum to booster. Depress brake pedal normally to
change vacuum to atmospheric pressure. Make sure that distance
at intervals of 5 seconds between brake pedal and floor panel
gradually increases.

• Depress brake pedal while engine is running, and stop engine with pedal depressed. The pedal stroke

should not change after holding pedal down for 30 seconds.

BRA0037D

SBR365AA

VACUUM LINES

BR-11

< BASIC INSPECTION >

C

D

E

G

H

I

J

K

L

M

A

B

BR

N

O

P

VACUUM LINES

Inspection

INFOID:0000000005272466

VISUAL INSPECTION

Check for improper assembly, damage and deterioration. Replace as necessary.

CHECK VALVE INSPECTION

Airtightness Inspection

Use a suitable vacuum pump to check. Connect to brake booster
side of check valve.

Check valve specification

: Refer to 

BR-58, "Check 

Valve"

.

LFIA0217E