Nissan Terrano model r20 series 2004. Manual - part 255

 

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Nissan Terrano model r20 series 2004. Manual - part 255

 

 

OIL PUMP AND LOW ONE-WAY CLUTCH

Oil pump clearance

mm (in)

Cam ring — oil pump housing

Standard

0.01 - 0.024 (0.0004 - 0.0009)

Rotor, vanes and control piston
— oil pump housing

Standard

0.03 - 0.044 (0.0012 - 0.0017)

Seal ring clearance

mm (in)

Standard

0.10 - 0.25 (0.0039 - 0.0098)

Allowable limit

0.25 (0.0098)

TOTAL END PLAY

Total end play “T

1

0.25 - 0.55 mm

(0.0098 - 0.0217 in)

Thickness of oil pump
cover bearing race

Thickness

mm (in)

Part number

0.8 (0.031)
1.0 (0.039)
1.2 (0.047)
1.4 (0.055)
1.6 (0.063)
1.8 (0.071)
2.0 (0.079)

31435-41X01
31435-41X02
31435-41X03
31435-41X04
31435-41X05
31435-41X06
31435-41X07

REVERSE CLUTCH DRUM END PLAY

Reverse clutch drum
end play “T

2

0.55 - 0.90 mm

(0.0217 - 0.0354 in)

Thickness of oil pump
thrust washer

Thickness

mm (in)

Part number

0.9 (0.035)
1.1 (0.043)
1.3 (0.051)
1.5 (0.059)
1.7 (0.067)
1.9 (0.075)

31528-21X01
31528-21X02
31528-21X03
31528-21X04
31528-21X05
31528-21X06

REMOVAL AND INSTALLATION

Manual control linkage

Number of returning revolutions
for lock nut

2

Lock nut tightening torque

N

m (kg-m, in-lb)

4.4 - 5.9

(0.45 - 0.60, 39.1 - 52.1)

Distance between end of converter
housing and torque converter

mm (in)

26.0 (1.024) or more

SERVICE DATA AND SPECIFICATIONS (SDS)

Specifications and Adjustment (Cont’d)

AT-204

TRANSFER

SECTION

TF

CONTENTS

PREPARATION

................................................................2

ON-VEHICLE SERVICE

..................................................4

Replacing Oil Seal .......................................................4

REMOVAL AND INSTALLATION

....................................7

Removal.......................................................................7
Installation....................................................................7

TRANSFER GEAR CONTROL

.......................................8

MAJOR OVERHAUL

.......................................................9

Case Components .......................................................9
Gear Components .....................................................10
Shift Control Components ......................................... 11

DISASSEMBLY

..............................................................12

REPAIR FOR COMPONENT PARTS

............................17

Mainshaft ...................................................................17
Front Drive Shaft .......................................................19
Counter Gear .............................................................20
Main Gear ..................................................................21
Front Case .................................................................23
Front Case Cover ......................................................23
Bearing Retainer........................................................23
Rear Case..................................................................24
Shift Control Components .........................................24

ASSEMBLY

....................................................................26

SERVICE DATA AND SPECIFICATIONS (SDS)

..........33

General Specifications...............................................33
Inspection and Adjustment ........................................33

SPECIAL SERVICE TOOLS

*: Special tool or commercial equivalent

Tool number
Tool name

Description

ST38060002*
Flange wrench

Removing companion flange nut
Installing companion flange nut

ST30021000*
Puller

Removing counter gear front bearing
(Use with ST36710010)

ST30031000*
Puller

Removing counter gear rear bearing
(Use with ST36710010)

ST33290001*
Puller

Removing center case oil seal
Removing rear oil seal

ST33051001*
Puller

Removing companion flange

ST30720000*
Drift

Installing center case oil seal
Installing rear oil seal

a: 77 mm (3.03 in) dia.

b: 55.5 mm (2.185 in) dia.

ST36710010*
Drift

Removing counter gear front bearing
(Use with ST30021000)
Removing counter gear rear bearing
(Use with ST30031000)

a: 34.5 mm (1.358 in) dia.

ST33061000*
Drift

Removing main gear bearing

a: 28.5 mm (1.122 in) dia.

b: 38 mm (1.50 in) dia.

PREPARATION

TF-2

*: Special tool or commercial equivalent

Tool number
Tool name

Description

ST30613000*
Drift

Installing main gear bearing
Installing cover oil seal

a: 72 mm (2.83 in) dia.

b: 48 mm (1.89 in) dia.

COMMERCIAL SERVICE TOOLS

Tool name

Description

Puller

Removing front drive shaft front bearing
Removing front drive shaft rear bearing
Removing main gear bearing

Drift

Installing shift shaft oil seal

a: 26 mm (1.02 in) dia.

b: 20 mm (0.79 in) dia.

c: 150 mm (5.91 in)

Drift

Installing mainshaft rear bearing

a: 50 mm (1.97 in) dia.

b: 42 mm (1.65 in) dia.

c: 180 mm (7.09 in)

Drift

Installing L & H hub

a: 60 mm (2.36 in) dia.

b: 50 mm (1.97 in) dia.

c: 60 mm (2.36 in)

PREPARATION

TF-3

 

 

 

 

 

 

 

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