Nissan Terrano model r20 series 2004. Manual - part 23

 

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Nissan Terrano model r20 series 2004. Manual - part 23

 

 

Engine Maintenance

INSPECTION AND ADJUSTMENT

Drive belt deflection

Unit: mm (in)

Used belt deflection

Deflection of

new belt

Limit

Deflection after

adjustment

Engine

TD27Ti

TD27Ti

TD27Ti

Alternator

20

(0.79)

11 - 13

(0.43 - 0.51)

9 - 11

(0.35 - 0.43)

Air conditioner

12

(0.47)

6 - 7.5

(0.236 - 0.295)

5 - 6.5

(0.197 - 0.256)

Power steering
oil pump

15

(0.59)

8 - 9.5

(0.315 - 0.374)

7 - 8.5

(0.276 - 0.335)

Applied pushing
force

98 N (10 kg, 22 lb)

Oil capacity (Refill capacity)

TD27Ti engine

Unit:



(Imp qt)

With oil filter change

6.2 (5-1/2)

Without oil filter change

5.5 (4-7/8)

ZD30DDTi engine

Unit:



(Imp qt)

With oil filter change

6.7 (5-7/8)

Without oil filter change

6.2 (5-1/2)

Cooling system check

TD27Ti engine

Unit: kPa (bar, kg/cm

2

, psi)

Cooling system testing pressure

157 (1.57, 1.6, 23)

Radiator cap relief pressure

78 - 98

(0.78 - 0.98, 0.8 - 1.0, 11 - 14)

ZD30DDTi engine

Unit: kPa (bar, kg/cm

2

, psi)

Cooling system testing pressure

157 (1.57, 1.6, 23)

Radiator cap relief pressure

108 - 128

(1.08 - 1.28, 1.1 - 1.3, 16 - 18)

Coolant capacity (Refill capacity)

Unit:



(Imp qt)

Engine

TD27Ti

ZD30DDTi

Without reservoir tank

10 (8-3/4)

10.6 (9-3/8)

Reservoir tank

0.8 (3/4)

0.75 (5/8)

Valve clearance (Hot)

Unit: mm (in)

Engine

TD27Ti

Intake

0.25 (0.0098)

Exhaust

Injection nozzle

Unit: kPa (bar, kg/cm

2

, psi)

Engine

TD27Ti

Initial injection pressure

New

12,259 - 12,749 (122.6 - 127.5, 125 -

130, 1,778 - 1,849)

Used

12,749 - 13,730 (127.5 - 137.3, 130 -

140, 1,849 - 1,991)

Idle speed

Unit: rpm

Engine

TD27Ti

With A/C

850±50

Without A/C

700±50

SERVICE AND SPECIFICATIONS (SDS)

MA-48

Chassis and Body Maintenance

INSPECTION AND ADJUSTMENT

Clutch

Unit: mm (in)

Vehicle model

All

Pedal free height

RHD

210 - 220

(8.27 - 8.66)

LHD

227 - 237

(8.94 - 9.33)

Pedal free play

1.0 - 3.0 (0.039 - 0.118)

Pedal free travel

155 - 160 (6.10 - 6.30)

Front axle and front suspension
(Unladen)*1

Unit: degree

Model

H/T VAN

H/T

WAGON

Camber

0°30

±30

Caster

0°29

±30

0°30

±30

0°30

±30

Kingpin inclination

12°37

Toe-in

A-B

mm (in)

3.5 - 5.5

(0.14 - 0.22)

3 - 5

(0.12 - 0.20)

3 - 5

(0.12 - 0.20)

Front wheel turning
angle (degrees)

(Full turn)*2

Inside

34°27

Outside

33°38

*1: Fuel, radiator coolant and engine oil full.

Spare tire, jack, hand tools and mats in designated positions.

*2: Wheel turning force (at circumference of steering wheel) of 98 to

147 N (10 to 15 kg, 22 to 33 lb) with engine idle.

Brake

Disc brake

mm (in)

LD28VA

Pad

Standard thickness

15.5 (0.610)

Minimum thickness

2.0 (0.079)

Rotor

Standard thickness

2.60 (0.1024)

Minimum thickness

24.0 (0.945)

Drum brake

mm (in)

LT28

Lining

Standard thickness

Leading

8.95 (0.3524)

Trailing

3.95 (0.1555)

Minimum thickness

1.52 (0.0598)

Drum

Standard diameter

280 (11.02)

Maximum diameter

282 (11.10)

Pedal

mm (in)

RHD

LHD

Free height

196 - 206

(7.7 - 8.1)

210 - 220

(8.3 - 8.7)

Free play

1.0 - 3.0 (0.039 - 0.118)

Full stroke

137.7 - 148.7

(5.42 - 5.85)

142.5 - 152.5

(5.61 - 6.00)

Parking brake

Number of notches [at pulling
force 196 N (20 kg, 44 lb)]

9 - 10

Wheel runout

Unit: mm (in)

Wheel type

Steel

Aluminum

16

x 7J

16

x 7J

Radial runout limit

0.5 (0.020)

0.3 (0.012)

Lateral runout limit

0.8 (0.031)

0.3 (0.012)

Wheel bearing

Axial end play limit

mm (in)

0

SERVICE AND SPECIFICATIONS (SDS)

MA-49

TIGHTENING TORQUE

Unit

N

m

kg-m

ft-lb

Clutch

Pedal stopper lock nut

12 - 15

1.2 - 1.5

8.7 - 10.8

Master cylinder push rod
lock nut

8 - 11

0.8 - 1.1

5.8 - 8.0

Manual transmission

Drain and filler plugs

FS5R30A

25 - 34

2.5 - 3.5

18 - 25

Differential carrier

Drain and filler plugs

R180A

39 - 59

4 - 6

28.8 - 43.5

H233B

59 - 98

6 - 10

43.5 - 72.3

Front axle and front suspen-
sion

Tie-rod lock nut

60 - 70

6.1 - 7.1

44.3 - 51.6

Brake system

Air bleeder valve

7 - 9

0.7 - 0.9

5.1 - 6.5

Wheel and tire

Wheel nut

118 - 147

12.0 - 15.0

87.0 -

108.4

SERVICE AND SPECIFICATIONS (SDS)

Chassis and Body Maintenance (Cont’d)

MA-50

ENGINE MECHANICAL

SECTION

EM

CONTENTS

ZD

PRECAUTIONS

...............................................................3

Parts Requiring Angular Tightening.............................3
Liquid Gasket Application Procedure ..........................3

PREPARATION

................................................................4

Special Service Tools ..................................................4
Commercial Service Tools ...........................................6

NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING

.....................................................8

NVH Troubleshooting Chart - Engine Noise ...............9

MEASUREMENT OF COMPRESSION PRESSURE

....10

INTERCOOLER

............................................................. 11

Removal and Installation ........................................... 11

INTAKE MANIFOLD

......................................................12

Removal and Installation ...........................................12
Inspection...................................................................13

CATALYST AND TURBOCHARGER

............................14

Removal and Installation ...........................................14
Inspection...................................................................15

EXHAUST MANIFOLD

..................................................18

Removal and Installation ...........................................18
Inspection...................................................................19

ROCKER COVER

..........................................................20

Removal and Installation ...........................................20

OIL PAN & OIL STRAINER

...........................................22

Removal and Installation ...........................................22

VACUUM PUMP

............................................................24

Removal and Installation ...........................................24

TIMING CHAIN

..............................................................26

Removal and Installation ...........................................26
Removal.....................................................................26
Installation..................................................................28

CAMSHAFT

...................................................................30

Removal and Installation ...........................................30
Removal.....................................................................30
Inspection...................................................................31
Installation..................................................................33

VALVE CLEARANCE INSPECTIONS AND
ADJUSTMENTS

.............................................................35

Inspection...................................................................35
Adjustments ...............................................................36

TIMING GEAR

...............................................................38

Removal and Installation ...........................................38
Removal.....................................................................39
Inspection...................................................................41
Installation..................................................................46

OIL SEAL REPLACEMENT

..........................................50

CYLINDER HEAD

..........................................................52

Removal and Installation ...........................................52
Removal.....................................................................52
Inspection...................................................................53
Installation..................................................................54
Disassembly...............................................................57
Inspection...................................................................58
Assembly ...................................................................61

ENGINE REMOVAL

.......................................................63

Precautions ................................................................63
Removal.....................................................................63
Installation..................................................................65
Inspection...................................................................65

CYLINDER BLOCK

.......................................................66

Selection Procedure for Selective Part
Combination
...............................................................67
Disassembly...............................................................67
Inspection...................................................................71
Assembly ...................................................................80

SERVICE DATA AND SPECIFICATIONS (SDS)

..........84

General Specifications...............................................84
Compression Pressure ..............................................84
Cylinder Head ............................................................84
Valve ..........................................................................84
Valve Seat..................................................................87
Camshaft and Camshaft Bearing ..............................89
Cylinder Block............................................................90
Piston, Piston Ring and Piston Pin ...........................90

 

 

 

 

 

 

 

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