Nissan Titan A60. Manual - part 473

CYLINDER HEAD

EM-77

< REMOVAL AND INSTALLATION >

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3. Remove the valve collet using Tools. 

CAUTION:

When working, take care not to damage valve lifter holes.

4. Remove the valve spring retainer, valve spring and valve spring

seat.

5. Inspect the valve guide clearance. Refer to 

EM-78, "Inspection

After Disassembly"

.

6. Push the valve stem to the combustion chamber side, and remove the valve. 

• Identify the installation positions, and store them without mixing them up.

7. Remove the valve oil seal using Tool.

8. Replace the valve seat if necessary. Refer to 

EM-78, "Inspection After Disassembly"

.

9. Replace the valve guide if necessary. Refer to 

EM-78, "Inspection After Disassembly"

.

10. Remove the spark plug tube, as necessary.

• Remove the spark plug tube out of the cylinder head using suitable tool.

CAUTION:

• Do not damage the cylinder head.

• Do not remove the spark plug tube unless absolutely necessary. Once removed, the spark plug

tube will be deformed and cannot be reused.

ASSEMBLY

1. Install the valve guide if necessary. Refer to 

EM-78, "Inspection After Disassembly"

.

2. Install the valve seat if necessary. Refer to 

EM-78, "Inspection After Disassembly"

.

3. Install the valve oil seal using Tool.

• Apply new engine oil on the new valve oil seal joint and seal

lip.

• Install the valve oil seal to the specified height "H".

4. Install the valves in their original position.
5. Install the valve spring seats.

Tool number

: KV10116200 (J-26336-A)
: KV10115900 (J-26336-20)
: KV10109220 ( — )

Tool number

: KV10107902 (J-38959)

WBIA0578E

WBIA0478E

Tool number

: KV10115600 (J-38958)

Height "H" (without valve spring installed)

Intake and exhaust

: 14.300 - 14.900 mm (0.5630 - 
0.5870 in)

WBIA0490E

EM-78

< REMOVAL AND INSTALLATION >

CYLINDER HEAD

6. Install the valve springs.

• Install the narrow pitch end (paint mark side) to the cylinder

head side.

7. Install the valve spring retainers.

8. Install the valve collet using Tools. 

CAUTION:

When working, take care not to damage valve lifter holes.

9. Install the valve lifters.

• Install the removed parts in their original locations.

• If installing new lifters, select the correct size lifter for proper valve clearance. Refer to 

EM-18, "Valve

Clearance"

.

10. Install the spark plug tube if necessary, following the procedure below.
a. Remove any old liquid gasket adhering to the cylinder-head spark plug tube hole.
b. Apply liquid gasket to area within approximately 12 mm (0.47 in) from the edge of the spark plug tube

press-fit side.

Use Genuine RTV Silicone Sealant or equivalent. Refer to 

GI-15, "Recommended Chemical Prod-

ucts and Sealants"

.

c.

Press-fit the spark plug tube to the specified height “H” using

suitable tool.

CAUTION:

• When press-fitting, take care not to deform the spark plug

tube.

• After press-fitting, wipe off any liquid gasket protruding

onto the cylinder-head upper face.

11. Install the spark plugs.

Inspection After Disassembly

INFOID:0000000006179415

CYLINDER HEAD DISTORTION

1. Remove any oil, scale, gasket, sealant and carbon deposits from the cylinder head surface.

CAUTION:

Do not allow any debris to enter the oil or coolant passages.

SEM085D

Tool number

: KV10116200 (J-26336-A)
: KV10115900 (J-26336-20)
: KV10109220 ( — )

WBIA0578E

Standard press-fit height “H”

:38.400 - 39.400 mm 
(1.512 - 1.551 in)

KBIA1248E

CYLINDER HEAD

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2. Measure the bottom surface of the cylinder head for distortion in

six directions as shown, using suitable tools.

• If measurement exceeds the limit, replace the cylinder head.

VALVE DIMENSIONS

• Check the dimensions of each valve. Refer to 

EM-114, "Standard

and Limit"

.

• If the dimensions are out of the standard, replace the valve.

VALVE GUIDE CLEARANCE

Valve Stem Diameter

Measure the diameter of the valve stem using suitable tool.

Valve Guide Inside Diameter

Measure the inside diameter of the valve guide using suitable tool.

Valve Guide Clearance

• (Valve guide clearance) = (Valve guide inside diameter) – (Valve stem diameter).

• If the calculated value exceeds the limit, replace valve and/or valve guide. When the valve guide must be

replaced, follow the valve guide replacement procedure.

Standard

: 0.03 mm (0.0012 in)

Limit

: 0.1 mm (0.004 in)

PBIC0075E

SEM188A

Standard

Intake

: 5.965 - 5.980 mm (0.2348 - 0.2354 in)

Exhaust

: 5.955 - 5.970 mm (0.2344 - 0.2350 in)

SEM938C

Standard

Intake and Exhaust

: 6.000 - 6.018 mm (0.2362 - 0.2369 in)

Valve guide clearance:
Standard

Intake

: 0.020 - 0.053 mm (0.0008 - 0.0021 in)

Exhaust : 0.030 - 0.063 mm (0.0012 - 0.0025 in)

Limit

Intake

: 0.08 mm (0.0031 in)

Exhaust : 0.09 mm (0.0035 in)

EM-80

< REMOVAL AND INSTALLATION >

CYLINDER HEAD

VALVE GUIDE REPLACEMENT

When the valve guide is removed, replace it with an oversized (0.2 mm, 0.008 in) valve guide.
1. To remove the valve guide, heat the cylinder head to 110

° to

130

°C (230° to 266°F) by soaking it in heated oil.

2. Remove the valve guide using suitable tool.

WARNING:

Cylinder head contains heat. When working, wear protec-

tive equipment to avoid getting burned.

3. Ream the cylinder head valve guide hole using suitable tool.

4. Heat the cylinder head to 110

° to 130°C (230° to 266°F) by

soaking it in heated oil.

SEM008A

SEM931C

Valve guide hole diameter: 
Standard

Intake and exhaust : 9.975 - 9.996 mm (0.3927 - 

0.3935 in)

Oversize (service)

Intake and exhaust : 10.175 - 10.196 mm (0.4006 

- 0.4014 in)

SEM932C

SEM008A