Nissan Titan A60. Manual - part 294

TRANSFER ASSEMBLY

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24. Install the new snap ring to the mainshaft using suitable tool.

CAUTION:

Do not reuse snap ring.

25. Install the spacer to the control shift rod.

26. Apply liquid gasket to the mating surface of the front case. 

• Use Genuine Anaerobic Liquid Gasket or equivalent.

Refer to 

GI-15, "Recommended Chemical Products and

Sealants"

.

CAUTION:

Remove old sealant adhering to mating surfaces. Also

remove any moisture, oil, or foreign material adhering to

application and mating surfaces.

27. Install the rear case to the front case.

28. Tighten the bolts to the specified torque. Refer to 

DLN-103, "Dis-

assembly and Assembly"

.

CAUTION:

Be sure to install the harness brackets and air breather

hose clamp.

29. Install the retainer bolts with new gaskets. Tighten the bolts to

the specified torque. Refer to 

DLN-103, "Disassembly and

Assembly"

.

CAUTION:

• Do not reuse gasket.

• Tighten them to the specified torque again.

30. Apply petroleum jelly to the circumference of the new oil seal,

and install it to the front case using Tools.

CAUTION:

• Do not reuse oil seal.

• Apply petroleum jelly to oil seal.

SDIA2430E

WDIA0217E

SDIA3422E

SDIA2789E

Tool number

A: ST30720000 (J-25405)
B: KV40104830 ( — )

Dimension A

: 4.0 - 4.6 mm (0.157 - 0.181 in)

SDIA3191E

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TRANSFER ASSEMBLY

31. Install the new rear oil seal until it is flush with the end face of the

rear case using Tool.

CAUTION:

• Do not reuse oil seal.

• Apply petroleum jelly to oil seal.

32. Install the oil cover until it reaches the end face of new dust cover.
33. Apply petroleum jelly to the circumference of the new dust cover

(1). Position the new dust cover as shown.

CAUTION:

• Do not reuse dust cover.

• Position the protrusions at the position shown.

• Rear case assembly (2)

• Protrusions (A)

34. Install the new dust cover to the rear case using Tool.

CAUTION:

• Do not reuse dust cover.

• Apply petroleum jelly to dust cover.

35. Apply sealant to the threads of the wait detection switch (gray).

Then install it to the rear case and tighten to the specified

torque. Refer to 

DLN-103, "Disassembly and Assembly"

.

• Use Genuine Silicone RTV or equivalent. Refer to 

GI-15,

"Recommended Chemical Products and Sealants"

.

CAUTION:

Remove old sealant and oil adhering to threads.

Tool number

: KV38100500 ( — )

PDIA0115E

AWDIA0550GB

Tool number

: KV40105310 ( — )

PDIA0116E

SDIA3389E

TRANSFER ASSEMBLY

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36. Apply sealant to the threads of the 4LO switch (gray with green

paint) and ATP switch (black). Then install them to the front case

and tighten to the specified torque. Refer to 

DLN-103, "Disas-

sembly and Assembly"

.

• Use Genuine Silicone RTV or equivalent. Refer to 

GI-15,

"Recommended Chemical Products and Sealants"

.

CAUTION:

Remove old sealant and oil adhering to threads.

37. Install the new front oil seal until it is flush with the end face of

the front case using Tool.

CAUTION:

• Do not reuse oil seal.

• Apply petroleum jelly to oil seal.

38. Align the matching mark on the front drive shaft with the mark on

the companion flange, then install the companion flange.

39. Install the new companion flange self-lock nut. Tighten to the

specified torque using suitable tool. Refer to 

DLN-103, "Disas-

sembly and Assembly"

.

CAUTION:

Do not reuse self-lock nut.

40. Install the new O-ring to the transfer control device.

CAUTION:

• Do not reuse O-ring.

• Apply petroleum jelly to O-ring.

SDIA3390E

Tool number

: KV38100500 ( — )

PDIA0117E

SDIA2779E

WDIA0219E

SDIA3378E

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41. Install the transfer control device to the rear case.
a. Turn the control shift rod fully counterclockwise using a suitable

tool, and then put a mark on the control shift rod.

b. Align the transfer control device shaft cutout with the mark on

the control shift rod, and install it.

NOTE:

Turn the transfer control device when the transfer control device

connection does not match.

c.

Tighten the bolts to the specified torque. Refer to 

DLN-103, "Dis-

assembly and Assembly"

.

42. Install the drain plug and filler plug with new gaskets to the rear case. Tighten to the specified torque.

Refer to 

DLN-103, "Disassembly and Assembly"

.

CAUTION:

Do not reuse gaskets.

PDIA0119E

PDIA0120E

SDIA2212E