Nissan Versa Note. Manual - part 160

CL-10

< REMOVAL AND INSTALLATION >

CLUTCH PEDAL

REMOVAL AND INSTALLATION

CLUTCH PEDAL

Exploded View

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Removal and Installation

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REMOVAL

1. Remove the instrument lower panel LH. Refer to 

IP-24, "Removal and Installation"

.

2. Disconnect master cylinder rod end (

) from clutch pedal.

3. Disconnect ASCD cancel switch and clutch interlock switch harness connector
4. Remove harness clip from clutch pedal.
5. Remove clutch pedal nuts and remove clutch pedal.
6. Remove pedal pad from clutch pedal.
7. Remove clutch interlock switch and clip from clutch pedal.
8. Remove pedal stopper rubber from clutch pedal using a suitable tool.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

Press master cylinder rod end into clutch pedal until it stops.

1.

Clutch pedal

2.

Pedal stopper rubber

3.

Pedal pad

4.

Clutch interlock switch 

5.

Clip

6.

ASCD cancel switch

7.

Clip

Front

ALBIA1141ZZ

PCIB1491E

CLUTCH PEDAL

CL-11

< REMOVAL AND INSTALLATION >

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Inspection and Adjustment

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INSPECTION AFTER REMOVAL

• Check clutch pedal for bend, damage, or a cracked weld. If bend, damage, or a cracked weld is found,

replace clutch pedal.

• Check pedal stopper rubber. If damage or deformation is found, replace pedal stopper rubber.

• Check pedal pad. If wear or damage is found, replace pedal pad.

INSPECTION AND ADJUSTMENT AFTER INSTALLATION

Inspect the clutch interlock switch position and adjust as necessary. Refer to 

CL-5, "Inspection and Adjust-

ment"

.

CL-12

< REMOVAL AND INSTALLATION >

CLUTCH MASTER CYLINDER

CLUTCH MASTER CYLINDER

Exploded View

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Removal and Installation

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CAUTION:

• Do not spill clutch fluid onto painted surfaces. If clutch fluid spills, wipe up immediately and wash

the affected area with water.

• Do not disassemble clutch master cylinder.

NOTE:

When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-

ing.

REMOVAL

1. Remove battery. Refer to 

PG-67, "Removal and Installation (Battery)"

.

2. Remove air cleaner and air duct. Refer to 

EM-26, "Removal and Installation"

. 

3. Remove IPDM E/R. Refer to 

PCS-31, "Removal and Installation"

 (WITH I-KEY) or 

PCS-60, "Removal and

Installation"

 (WITHOUT I-KEY).

4. Remove ECM bracket nuts (A).

1.

Reservoir hose

2.

Master cylinder

JPDIB0222ZZ

: Front

JPDIB0233ZZ

CLUTCH MASTER CYLINDER

CL-13

< REMOVAL AND INSTALLATION >

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5. Remove master cylinder rod end (

) from clutch pedal.

6. Use one of the following methods to remove reservoir hose from

master cylinder.

• Drain clutch fluid from reservoir tank and remove reservoir

hose. Refer to 

CL-6, "Draining"

.

• Remove hose from master cylinder. 

7. Pull up the lock pin (1) from connector of master cylinder (2) and

separate clutch tube (3).

8. Rotate master cylinder clockwise by 45 degrees and then

remove master cylinder from the vehicle.

INSTALLATION

CAUTION:

Do not spill clutch fluid onto painted surfaces. If fluid spills, wipe up immediately and wash the

affected area with water.
1. With the nipple (1) rotated clockwise by 45 degrees, insert clutch

master cylinder into the mounting hole. Rotate the clutch master

cylinder counterclockwise by 45 degrees (A) as shown to secure

it. At this time, nipple is in the upward (B).

2. Install master cylinder rod end to clutch pedal.

CAUTION:

Press master cylinder rod end into clutch pedal until it

stops.

3. Install reservoir hose to master cylinder.
4. Press down the lock pin into connector of master cylinder until it

stops.

5. Install clutch tube into connector of master cylinder until it stops.
6. Fill with clutch fluid and bleed clutch hydraulic system. Refer to 

CL-7, "Refilling"

.

7. Installation of the remaining components is in the reverse order of removal.

Inspection and Adjustment

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INSPECTION AFTER INSTALLATION

Check for clutch fluid leaks and check the fluid level. Refer to 

CL-6, "Inspection"

.

PCIB1491E

JPDIB0169ZZ

JPDIB0114ZZ