Nissan Rogue. Manual - part 592

PREPARATION

EX-3

< PREPARATION >

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PREPARATION

PREPARATION

Special Service Tool

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The actual shape of the tools may differ from those illustrated here.

Commercial Service Tools

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Tool number
(TechMate No.)
Tool name

Description

—

(J-43897-18)
Oxygen sensor thread cutter

Reconditioning the exhaust system threads 
before installing a new oxygen sensor (Use 
with anti-seize lubricant)
M18 x 1.5 threads

KV10114400
(J-38365)
Heated oxygen sensor wrench

Loosening or tightening heated oxygen sen-
sors:
a: 22 mm (0.87 in)

AWBIA1764ZZ

S-NT636

Tool name

Description

Power tool

Loosening nuts, screws and bolts

Heated oxygen sensor wrench

Loosening or tightening heated oxygen sen-
sor
For 22 mm (0.87 in) hexagon nut

Anti-seize lubricant (Permatex 133AR 
or equivalent meeting MIL specifica-
tion MIL-A-907)

Lubricating oxygen sensor thread cleaning 
tool when reconditioning exhaust system 
threads

PIIB1407E

NT379

AEM489

EX-4

< PERIODIC MAINTENANCE >

EXHAUST SYSTEM

PERIODIC MAINTENANCE

EXHAUST SYSTEM

Inspection

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Check exhaust pipes, muffler, and mounting for improper attach-

ment, leakage, cracks, damage or deterioration.

• If anything is found, repair or replace damaged parts.

SMA211A

EXHAUST SYSTEM

EX-5

< REMOVAL AND INSTALLATION >

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REMOVAL AND INSTALLATION

EXHAUST SYSTEM

Exploded View

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Removal and Installation

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WARNING:

• Perform the procedures with the exhaust system fully cooled down to avoid injury from the hot

exhaust system. 

• Be careful not to cut your hand on the catalyst shroud edge.

CAUTION:

Use genuine NISSAN exhaust system parts or equivalent, which are specifically designed for heat

resistance, corrosion resistance, and shape.

1.

Exhaust diffuser

2.

Muffler assembly

3.

Mounting rubber

4.

Mounting rubber

5.

Mounting rubber

6.

Ring gasket

7.

Front exhaust tube

8.

Mounting rubber

9.

Exhaust gasket

10. Oxygen sensor 2

11. Center exhaust tube

12. Catalyst shroud

A.

To exhaust manifold and three way 
catalyst

AWBIA2279ZZ

EX-6

< REMOVAL AND INSTALLATION >

EXHAUST SYSTEM

REMOVAL

1. Remove exhaust system components using power tool.
2. Remove heated oxygen sensor 2 using suitable tool or Tool.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

• Do not reuse exhaust gasket.

• Do not reuse nuts securing front exhaust tube to exhaust manifold and three way catalyst.

• Do not allow foreign substances to contact new exhaust gasket.

• Be sure to install ring gasket to prevent catching when tightening.

• Do not reuse ring gasket.

• Ensure flexible portion of front exhaust tube is free from deformation.

• During installation, take care not to deform mounting rubbers. After installing, the mounting rubbers

shall show no excessive movement, twisting, or elongation. To facilitate installation, a neutral deter-

gent may be used.

• Mounting rubbers installed at either side of muffler are to be installed in accordance with paint

marks. Mounting rubber at LH side is installed with white paint mark facing forward. Mounting rub-

ber at RH side is installed with white paint mark facing rearward.

• Apply anti-seize lubricant to heated oxygen sensor 2 before installing.

• Do not spray exhaust tubes, muffler, heated oxygen sensor 2, or catalyst shroud with anti-corrosive

wax.

• If catalyst shroud is badly deformed, repair or replace it. If deposits, such as mud, pile up on the cat-

alyst shroud, remove them. 

• When installing catalyst shroud, avoid large gaps or interference between catalyst shroud and

exhaust pipe.

• Temporarily tighten fasteners and check each part for interference with other components, and then

tighten fasteners to specification.

• Discard any heated oxygen sensor 2 which has been dropped.

• Before installing a new heated oxygen sensor 2, clean exhaust system threads using Tool.

• Tighten heated oxygen sensor 2 using suitable tool. Do not use impact wrench.

• Do not over tighten heated oxygen sensor 2. Doing so may cause damage to the heated oxygen sen-

sor 2, resulting in the “MIL” coming on. 

• Remove deposits from the sealing surface of each connection. Connect them securely to avoid

exhaust gas leaks. 

Inspection

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INSPECTION AFTER INSTALLATION

• Check clearance between tail tube and rear bumper is even.

• With engine running, check exhaust tube joints for gas leakage and unusual noises.

• Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue

stress. Improper installation could result in excessive noise and vibration. 

Tool number

: KV10114400 (J-38365)

Tool number

:  — (J-43897-18)