Nissan Rogue. Manual - part 566

INTAKE MANIFOLD

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INTAKE MANIFOLD

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Removal and Installation

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REMOVAL

WARNING:

To avoid the danger of being scalded, do not drain the coolant when the engine is hot.

NOTE:

When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-

ing.
1. Disconnect battery negative terminal. 
2. Release the fuel pressure. Refer to 

EC-147, "Work Procedure"

.

3. Partially drain engine coolant. Refer to 

CO-8, "Draining"

.

4. Remove the air cleaner case assembly and air duct hose and resonator assembly. Refer to 

EM-26,

"Removal and Installation"

.

5. Remove cowl top finisher. Refer to 

EXT-25, "Exploded View"

.

6. Disconnect the PCV hose from the rocker cover.
7. Disconnect the EVAP hose and EVAP canister purge volume control solenoid.
8. Disconnect the brake booster vacuum hose from the intake manifold.

1.

Intake manifold gasket

2.

Intake manifold

3.

Electric throttle control actuator O-ring

4.

Electric throttle control actuator 

5.

Map sensor (California only)

6.

Map hose (California only)

7.

Clamp

8.

Cap (except California)

A. Refer to INSTALLATION

B.

Refer to INSTALLATION

C. Refer to INSTALLATION

Front

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INTAKE MANIFOLD

9. Disconnect the fuel quick connector from the fuel tube assembly. Refer to 

EM-45, "Exploded View"

.

10. Disconnect the water hoses from the electric throttle control actuator.

NOTE:

When removing only intake manifold, position electric throttle control actuator aside without disconnecting

the water hose.

11. Loosen bolts in reverse order as shown, then remove electric

throttle control actuator and electric throttle actuator gasket.

CAUTION:

Handle carefully to avoid any damage.

12. Disconnect harness connectors from the tumble control valve, tumble control valve position sensor, and

power valve motor.

13. Remove front exhaust tube and exhaust gasket. Refer to 

EX-5, "Exploded View"

.

14. Remove the bolts and nuts in the reverse order shown and

remove the intake manifold assembly with gasket.

CAUTION:

Cover engine openings to prevent entry of foreign materi-

als.

NOTE:

Disregard No. 6 when loosening.

15. Remove tumble control valve position sensor from intake mani-

fold (if necessary).

INSTALLATION

Installation is in the reverse order of removal. Follow the tightening sequences and specifications below and

perform the following:

• Add engine coolant (if necessary). Refer to 

CO-9, "Refilling"

.

• Perform the “Throttle Valve Closed Position Learning” when harness connector of electric throttle control

actuator is disconnected. Refer to 

EC-143, "Work Procedure"

.

• Perform the “Idle Air Volume Learning” and “Throttle Valve Closed Position Learning” when electric throttle

control actuator is replaced. Refer to 

EC-144, "Work Procedure"

 (Idle Air Volume Learning) and 

EC-143,

"Work Procedure"

 (Throttle Valve Closed Position Learning).

Intake Manifold

1. Securely install intake manifold gasket to the mounting groove.

CAUTION:

Do not reuse intake manifold gasket.

2. If studs were removed, install them and tighten to specification. 

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INTAKE MANIFOLD

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3. Tighten in numerical order as shown.

CAUTION:

After tightening the five bolts in the order shown, the 1, 6

position designates that the first bolt tightened is to be

retightened to specification.

Electric Throttle Control Actuator

1. Install a new gasket on the electric throttle control actuator. 

CAUTION:

Do not reuse electric throttle control actuator gasket. 

2. Tighten the bolts of electric throttle control actuator in numerical

order as shown.

INSPECTION AFTER INSTALLATION

Make sure there are no fuel leaks at connections as follows:
1. Apply fuel pressure to fuel lines by turning ignition switch ON (with engine stopped). Then check for fuel

leaks at connections. 

NOTE:

Use mirrors for checking on connections out of the direct line of sight.

2. Start the engine and rev it up and check for fuel leaks at connections.

WARNING:

Do not touch engine immediately after stopping as engine is extremely hot.

Studs 

: 9.4 N·m (0.96 kg-m, 83 in-lb)

Bolts 1, 2, 3, 4, 5, 6

: 25.0 N·m (2.6 kg-m, 18 ft-lb)

Nuts 4, 5

: 25.0 N·m (2.6 kg-m, 18 ft-lb)

Bolt 7

: 45.0 N·m (4.6 kg-m, 33 ft-lb)

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EXHAUST MANIFOLD AND THREE WAY CATALYST

EXHAUST MANIFOLD AND THREE WAY CATALYST

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Removal and Installation

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REMOVAL

1. Disconnect battery negative terminal.
2. Remove A/C line bracket bolt (A).

3. Remove engine under cover. Refer to 

EXT-37, "ENGINE UNDER COVER : Removal and Installation"

.

4. Remove the oil level gauge and oil level gauge guide. Refer to 

EM-97, "Exploded View"

.

5. Remove harness ground wire bolt from generator bracket.
6. Remove the generator. Refer to 

CHG-20, "Removal and Installation"

.

7. Disconnect harness connector from air fuel ratio (A/F) sensor 1. 

1. Cylinder head

2. Exhaust manifold and three way 

catalyst gasket

3. Exhaust manifold cover (upper)

4. Exhaust manifold and three way cat-

alyst 

5. Exhaust manifold cover (lower 

front)

6. Exhaust manifold cover (lower rear)

7. Air fuel ratio (A/F) sensor 1

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