Nissan Altima HL32 Hybrid. Manual - part 633

 

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Nissan Altima HL32 Hybrid. Manual - part 633

 

 

P0A78-505, P0A78-506

HBC-281

< COMPONENT DIAGNOSIS >

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Diagnosis Procedure

INFOID:0000000004211941

1.

PRECONDITIONING

• Before inspecting the high-voltage system or disconnecting the low voltage connector of the inverter with

converter assembly, take safety precautions such as wearing insulated gloves and removing the service

plug grip to prevent electrical shocks. After removing the service plug grip, put it in your pocket to prevent

other technicians from accidentally reconnecting it while you are working on the high-voltage system.

• After disconnecting the service plug grip, wait for at least 10 minutes before touching any of the high-voltage

connectors or terminals.

• Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with

converter assembly.

>> GO TO 2.

2.

CHECK DTC OUTPUT (HYBRID SYSTEM)

1. Turn ignition switch ON.

2. Check DTC.

NOTE:

P0A78-505 or 506 may be set due to a malfunction which also causes DTCs in the table above to be set.

In this case, first troubleshoot the output DTCs in the table above. Then, perform a test to attempt to

reproduce the problems, and check that no DTCs are output.

Is DTC detected?

YES

>> Go to Diagnosis Procedure relevant to output DTC.

NO

>> GO TO 3.

3.

CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CON-

NECTOR) 

DTC No.

INF code

Trouble diagnosis name

DTC detecting condition

Possible cause

P0A78

505

Drive Motor “A” Inverter 
Performance

Motor inverter fail signal detection 
(overcurrent due to MG ECU mal-
function)

• Wire harness or connector
• Hybrid transaxle
• Inverter with converter assembly

506

Motor inverter fail signal detection 
(overcurrent due to hybrid transax-
le malfunction)

• Wire harness or connector
• Hybrid transaxle
• Inverter with converter assembly

DTC No.

Relevant Diagnosis

P0A1D (Except INF code 390)

Hybrid Powertrain Control Module

P0A1A (all INF codes)

Generator Control Module

P0A1B (all INF codes)

Drive Motor “A” Control Module

P0A72 (all INF codes)

Generator Phase V Current

P0A75 (all INF codes)

Generator Phase W Current

P0A60 (all INF codes)

Drive Motor “A” Phase V Current

P0A63 (all INF codes)

Drive Motor “A” Phase W Current

P0A4B-253

Generator Position Sensor Circuit

P0A4D-255

Generator Position Sensor Circuit Low

P0A4C-513

Generator Position Sensor Circuit Range / Performance

P0A3F-243

Drive Motor “A” Position Sensor Circuit

P0A41-245

Drive Motor “A” Position Sensor Circuit Low

P0A40-500

Drive Motor “A” Position Sensor Circuit Range / Performance

P0A78-266, 267, 523, 586

Drive Motor “A” Inverter Performance

P0A94-585, 587, 589, 590

DC/DC Converter Performance

HBC-282

< COMPONENT DIAGNOSIS >

P0A78-505, P0A78-506

See 

HBC-109, "Diagnosis Procedure"

.

OK or NG

OK

>> GO TO 4.

NG

>> Connect securely.

4.

CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - MOTOR RESOLV-

ER)
See 

HBC-171, "Diagnosis Procedure"

.

OK or NG

OK

>> GO TO 5.

NG

>> Repair or replace harness or connector.

5.

CHECK MOTOR RESOLVER

See 

HBC-171, "Diagnosis Procedure"

.

OK or NG

OK

>> GO TO 8.

NG

>> GO TO 6.

6.

CHECK CONNECTOR CONNECTION CONDITION (MOTOR RESOLVER CONNECTOR) 

See 

HBC-171, "Diagnosis Procedure"

.

OK or NG

OK

>> GO TO 7.

NG

>> Connect securely.

7.

CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - MOTOR RESOLV-

ER)
See 

HBC-171, "Diagnosis Procedure"

.

OK or NG

OK

>> Replace hybrid transaxle assembly. (See 

TM-36, "Removal and Installation"

.)

NG

>> Repair or replace harness or connector.

8.

CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - GENERATOR RE-

SOLVER)
See 

HBC-164, "Diagnosis Procedure"

.

OK or NG

OK

>> GO TO 9.

NG

>> Repair or replace harness or connector.

9.

CHECK GENERATOR RESOLVER

See 

HBC-164, "Diagnosis Procedure"

.

OK or NG

OK

>> GO TO 10.

NG

>> GO TO 14.

10.

CHECK INVERTER WITH CONVERTER ASSEMBLY (MOTOR CABLE CONNECTION CONDITION)

See 

HBC-177, "Diagnosis Procedure"

.

OK or NG

OK

>> GO TO 11.

NG

>> Tighten to specified torque.

11.

CHECK INVERTER WITH CONVERTER ASSEMBLY (GENERATOR CABLE CONNECTION CONDI-

TION)
See 

HBC-177, "Diagnosis Procedure"

.

OK or NG

OK

>> GO TO 12.

NG

>> Tighten to specified torque.

P0A78-505, P0A78-506

HBC-283

< COMPONENT DIAGNOSIS >

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12.

INSPECT HYBRID TRANSAXLE (MG1)

See 

HBC-177, "Diagnosis Procedure"

.

OK or NG

OK

>> GO TO 13.

NG

>> Replace hybrid transaxle. (See 

TM-36, "Removal and Installation"

.)

13.

INSPECT HYBRID TRANSAXLE (MG2)

See 

HBC-177, "Diagnosis Procedure"

.

OK or NG

OK

>> Replace inverter with converter assembly. (See 

HBC-638, "Removal and Installation"

.)

NG

>> Replace hybrid transaxle. (See 

TM-36, "Removal and Installation"

.)

14.

CHECK CONNECTOR CONNECTION CONDITION (GENERATOR RESOLVER CONNECTOR)

See 

HBC-164, "Diagnosis Procedure"

.

OK or NG

OK

>> GO TO 15.

NG

>> Connect securely.

15.

CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - GENERATOR

RESOLVER)

See 

HBC-171, "Diagnosis Procedure"

.

OK or NG

OK

>> Replace hybrid transaxle (See 

TM-36, "Removal and Installation"

).

NG

>> Repair or replace harness or connector.

HBC-284

< COMPONENT DIAGNOSIS >

P0A78-510

P0A78-510

Description

INFOID:0000000004211942

The inverter converts high-voltage direct current from the HV battery and alternating current for MG2 and

MG1. The inverter contains a three-phase bridge circuit, which consists of six power transistors each for MG2

and MG1, that converts direct current to three-phase alternating current. The MG ECU controls the actuation

of the power transistors. The inverter transmits information that is necessary for effecting control, such as the

amperage and voltage, to the MG ECU.

The MG ECU uses a voltage sensor, which is built into the inverter, to detect boosted high voltage to allow

control of the voltage boost.

The inverter voltage sensor outputs voltage that varies between 0 and 5 V in accordance with the changes in

the high voltage. The higher the high voltage, the higher the output voltage, and the lower the high voltage, the

lower the output voltage.

 

 

 

 

 

 

 

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