Nissan Altima HL32 Hybrid. Manual - part 105

 

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Nissan Altima HL32 Hybrid. Manual - part 105

 

 

FRONT DISC BRAKE

BR-31

< ON-VEHICLE REPAIR >

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1. Install disc rotor, align the matching marks if installing the origi-

nal disc rotor as shown.

CAUTION:

Align the marks on disc rotor and wheel hub at the time of

installation when reusing disc rotor.

2. Install brake caliper assembly to vehicle, and tighten torque

member bolts to the specified torque. Refer to 

BR-29, "BRAKE

CALIPER ASSEMBLY : Exploded View"

.

CAUTION:

Do not allow oil or any moisture on all contact surfaces

between steering knuckle and caliper assembly, bolts, and

washer.

3. Install brake hose to brake caliper assembly with new copper

washers. Align the brake hose tab between the protrusions (B)

on the caliper assembly as shown. Tighten union bolt (A) to the

specified torque. Refer to 

BR-21, "FRONT BRAKE : Removal

and Installation"

.

CAUTION:

Do not reuse copper washers.

4. Refill with new brake fluid and bleed air from the brake hydraulic system. Refer to 

BR-14, "Bleeding Brake

System"

.

5. Check front disc brakes for drag.
6. Install front wheel and tires. Refer to 

WT-62, "Adjustment"

.

SDIA2608E

SFIA2437E

AWFIA0502ZZ

SFIA1137E

BR-32

< ON-VEHICLE REPAIR >

REAR DISC BRAKE

REAR DISC BRAKE

BRAKE PAD
BRAKE PAD : Exploded View

INFOID:0000000004212578

BRAKE PAD : Removal and Installation

INFOID:0000000004212579

WARNING:

Clean dust on caliper and brake pad with a vacuum dust collector to minimize the hazard of air borne

particles or other materials.

CAUTION:

• While removing caliper, do not depress brake pedal because piston will pop out.

• It is not necessary to remove bolts on torque member and brake hose except for disassembly or

replacement of caliper assembly. In this case, hang caliper with a wire so as not to stretch brake

hose.

• Do not damage piston boot.

• If any shim is subject to serious corrosion, replace it with a new one.

• Always replace shim and shim covers as a set when replacing brake pads.

• Keep rotor free from brake fluid.

• Burnish the brake pads and disc rotor mutually contacting surfaces after refinishing or replacing

rotors, after replacing pads, or if a soft pedal occurs at very low mileage. Refer to 

BR-29, "BRAKE

PAD : Brake Burnishing Procedure"

.

REMOVAL

1. Remove rear wheel and tires. Refer to 

WT-62, "Adjustment"

.

1.

Inner multilayered shim

2.

Inner pad

3.

Pad retainer

4.

Outer pad

5.

Outer multilayered shim

A.

Molykote M-77 grease

B.

Molykote 7439 grease

AWFIA0501ZZ

REAR DISC BRAKE

BR-33

< ON-VEHICLE REPAIR >

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2. Remove upper sliding pin bolt (A) and swing the caliper out and

support it with a suitable wire.

CAUTION:

Do not twist or stretch the brake hose.

3. Remove pads, pad retainers and multilayered shims from torque

member.

CAUTION:

When removing the pad retainer from the torque member,

lift it in the direction indicated by the arrow as shown so

that it does not deform.

INSTALLATION

1. Apply Molykote M-77 grease or equivalent to between multilayered shims and brake pads. Install inner

multilayered shim to inner pad, and outer multilayered shim to outer pad.

2. Apply Molykote 7439 grease (A) to the pad retainer as shown.

3. Attach pad retainers to torque member, then install brake pads

and multilayered shim assemblies.

CAUTION:

When attaching pad retainer, attach it firmly so that it is

flush with torque member as shown.

4. Press in piston until pads can be installed, and then install caliper to torque member.

CAUTION:

In the case of replacing a pad with new one, check a brake fluid level in the reservoir tank because

brake fluid returns to master cylinder reservoir tank when pressing piston in.

NOTE:

Use a disc brake piston tool (commercial service tool) to easily press piston. 

AWFIA0508ZZ

SBR556E

AWFIA0039ZZ

PFIA0273E

BR-34

< ON-VEHICLE REPAIR >

REAR DISC BRAKE

5. Install upper sliding pin bolt (A) and tighten to the specified

torque. Refer to 

BR-32, "BRAKE PAD : Exploded View"

.

6. Check rear disc brake for drag.
7. Install rear wheel and tires. Refer to 

WT-62, "Adjustment"

.

BRAKE CALIPER ASSEMBLY
BRAKE CALIPER ASSEMBLY : Exploded View

INFOID:0000000004212580

BRAKE CALIPER ASSEMBLY : Removal and Installation

INFOID:0000000004212581

WARNING:

Clean dust on caliper and brake pad with a vacuum dust collector to minimize the hazard of air borne

particles or other materials.

CAUTION:

AWFIA0508ZZ

1.

Union bolt

2.

Brake hose

3.

Copper washer

4.

Cap

5.

Bleed valve

6.

Sliding pin bolt

7.

Caliper

8.

Piston seal

9.

Piston

10. Piston boot

11. Retaining ring

12.

Sliding pin boot

13. Bushing

14. Torque member bolt

15.

Washer

16. Torque member

A.

PBC (Poly Butyl Cuprysil) grease or 
silicone-based grease

B.

Rubber grease

AWFIA0503GB

 

 

 

 

 

 

 

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