Nissan Frontier. Manual - part 209

CLUTCH PEDAL

CL-9

< REMOVAL AND INSTALLATION >

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REMOVAL AND INSTALLATION

CLUTCH PEDAL

Exploded View

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Removal and Installation

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REMOVAL

1. Remove the clutch pedal bracket nuts from inside the engine compartment.
2. Disconnect the clutch interlock switch and ASCD clutch switch (if equipped), then remove the harness

from the pedal assembly.

3. Remove the snap pin and clevis pin.
4. Remove the pedal bracket bolt and then remove the clutch pedal assembly.

INSTALLATION

Installation is in the reverse order of removal.

NOTE:

Tighten the pedal stopper bolt lock nut or ASCD clutch switch lock nut to the specified torque after installing

the clutch pedal assembly in the vehicle and adjusting the pedal free play.

Inspection

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INSPECTION AFTER REMOVAL

• Inspect the clutch pedal for bends, damage, or cracked welds. Replace if necessary.

• Make sure that the assist spring and return spring have not lost their tension. Replace if necessary.

1.

Bracket

2.

Bushing

3.

Snap pin

4.

Pedal stopper rubber

5.

Clutch interlock switch 

6.

Clutch pedal

7.

Stopper rubber

8.

ASCD clutch switch (if equipped)

9.

Pedal stopper bolt 

10. Clevis pin

L.

Apply wheel bearing grease

AWDIA1131ZZ

CL-10

< REMOVAL AND INSTALLATION >

CLUTCH MASTER CYLINDER

CLUTCH MASTER CYLINDER

Exploded View

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Removal and Installation

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CAUTION:

Do not spill brake fluid onto painted surfaces. If it spills, wipe up immediately and wash the affected

area with water.

NOTE:

When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-

ing.

REMOVAL

1. Remove the snap pin and clevis pin from the clevis, and separate it from the clutch pedal.
2. Remove the hose clamp and hose from the clutch master cylinder.
3. Remove the clutch tube using suitable tool.
4. Remove the clutch master cylinder nuts, and remove the clutch master cylinder from the vehicle.

INSTALLATION

Installation is in the reverse order of removal.

• Before installation, check the position of the clevis and push rod. If

(L) is outside standard length, adjust the position of the clevis and

push rod. 

• After installation, inspect and adjust the clutch pedal as necessary,

then bleed the clutch hydraulic system. Refer to 

CL-7, "On-Vehicle

Inspection and Adjustment"

 and 

CL-8, "Bleeding"

.

1.

Clamp

2.

Reservoir hose

3.

Clamp

4.

Cylinder body

5.

Clutch tube

A.

To reservoir tank

AWDIA0936GB

Length (L)
QR25DE

: 119.5 mm (4.70 in)

VQ40DE

: 120.5 mm (4.74 in)

SCIA5158E

CLUTCH RESERVOIR

CL-11

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CLUTCH RESERVOIR

Removal and Installation

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For removal and installation of clutch reservoir, refer to 

BR-28, "Removal and Installation"

.

NOTE:

• Be sure to check clutch fluid after installation. Refer to 

BR-18, "Drain and Refill"

.

• Be sure to bleed clutch system after installation. Refer to 

CL-8, "Bleeding"

.

CL-12

< REMOVAL AND INSTALLATION >

OPERATING CYLINDER

OPERATING CYLINDER

Exploded View

INFOID:0000000009478211

Removal and Installation

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CAUTION:

Do not spill brake fluid on painted surfaces. If it spills, wipe up immediately and wash the affected area

with water.

NOTE:

When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-

ing.

REMOVAL

1. Remove the clutch hose and copper sealing washer from the operating cylinder.

CAUTION:

Do not reuse copper sealing washer.

2. Remove the operating cylinder bolts, and remove the operating cylinder from the vehicle.

INSTALLATION

Installation is in the reverse order of removal.

• Tighten the clutch hose fitting to the specified torque. 

CAUTION:

• Make sure the clutch hose is not bent or twisted.

• Do not reuse copper sealing washer.

• After installation, bleed the clutch hydraulic system. Refer to 

CL-8, "Bleeding"

.

1.

Operating cylinder

2.

Copper sealing washer

3.

Clutch hose

4.

Air bleeder

AWDIA0934GB