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Nissan Frontier. Manual - part 1211

SERVICE DATA AND SPECIFICATIONS (SDS)

TM-55

< SERVICE DATA AND SPECIFICATIONS (SDS)

[FS5R30A]

*: Always check with the Parts Department for the latest parts information.

COUNTER GEAR REAR SNAP RING

*: Always check with the Parts Department for the latest parts information.

Available C-Rings

INFOID:0000000009480432

MAINSHAFT C-RING

*: Always check with the Parts Department for the latest parts information.

Available Thrust Washer

INFOID:0000000009480433

REVERSE IDLER THRUST WASHER

*: Always check with the Parts Department for the latest parts information.

Available Shims

INFOID:0000000009480434

TABLE FOR SELECTING PROPER COUNTER GEAR FRONT BEARING SHIM

*: Always check with the Parts Department for the latest parts information.

End play

0 - 0.1 mm (0 - 0.004 in)

Thickness mm (in)

Part number*

Thickness mm (in)

Part number*

1.32 (0.0520)
1.38 (0.0543)
1.44 (0.0567)
1.50 (0.0591)

32236 01G00
32236 01G01
32236 01G02
32236 01G03

1.56 (0.0614)
1.62 (0.0638)
1.68 (0.0661)
1.74 (0.0685)

32236 01G04
32236 01G05
32236 01G06
32236 01G07

End play

0 - 0.1 mm (0 - 0.004 in)

Thickness mm (in)

Part number*

Thickness mm (in)

Part number*

2.63 (0.1035)
2.70 (0.1063)
2.77 (0.1091)

2.84 (0.1118)

2.91 (0.1146)
2.98 (0.1173)

3.05 (0.1201)
3.12 (0.1228)

32348 01G15
32348 01G00
32348 01G01
32348 01G02
32348 01G03
32348 01G04
32348 01G05
32348 01G06

3.19 (0.1256)
3.26 (0.1283)

3.33 (0.1311)

3.40 (0.1339)
3.47 (0.1366)
3.54 (0.1394)
3.61 (0.1421)
3.68 (0.1449)

32348 01G07
32348 01G08
32348 01G09
32348 01G10

32348 01G11

32348 01G12
32348 01G13
32348 01G14

End play

0.30 - 0.53 mm (0.0118 - 0.0209 in)

Thickness mm (in)

Part number*

1.97 (0.0776)

32284 01G20

2.07 (0.0815)

32284 01G21

End play

0.10 - 0.26 mm (0.0039 - 0.0102 in)

Dial indicator deflection mm (in)

Thickness of proper shim mm (in)

Part number*

0.93 - 1.02 (0.0367 - 0.0401)

0.80 (0.0315)

32218 01G00

1.01 - 1.10 (0.0398 - 0.0433)

0.88 (0.0346)

32218 01G11

1.09 - 1.18 (0.0430 - 0.0464)

0.96 (0.0378)

32218 01G12

1.17 - 1.26 (0.0461 - 0.0496)

1.04 (0.0409)

32218 01G13

1.25 - 1.34 (0.0493 - 0.0527)

1.12 (0.0441)

32218 01G14

1.33 - 1.42 (0.0524 - 0.0559)

1.20 (0.0472)

32218 01G04

1.41 - 1.50 (0.0556 - 0.0590)

1.28 (0.0504)

32218 01G15

1.49 - 1.58 (0.0587 - 0.0622)

1.36 (0.0535)

32218 01G16

1.57 - 1.66 (0.0619 - 0.0653)

1.44 (0.0567)

32218 01G17

TM-56

< PRECAUTION >

[6MT: FS6R31A]

PRECAUTIONS

PRECAUTION

PRECAUTIONS

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"

INFOID:0000000010152373

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along

with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain

types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS

system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front

air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.

Information necessary to service the system safely is included in the SR and SB section of this Service Man-

ual.

WARNING:

• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision which would result in air bag inflation, all maintenance must be performed by

an authorized NISSAN/INFINITI dealer.

• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal

injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag

Module, see the SR section.

• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this

Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-

ness connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-

tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a

hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing

serious injury.

• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the

battery and wait at least three minutes before performing any service.

Precaution for Work

INFOID:0000000009480436

• When removing or disassembling each component, be careful not to damage or deform it. If a component

may be subject to interference, be sure to protect it with a shop cloth.

• When removing (disengaging) components with a screwdriver or similar tool, be sure to wrap the component

with a shop cloth or vinyl tape to protect it.

• Protect the removed parts with a shop cloth and prevent them from being dropped.

• Replace a deformed or damaged clip.

• If a part is specified as a non-reusable part, always replace it with a new one.

• Be sure to tighten bolts and nuts securely to the specified torque.

• After installation is complete, be sure to check that each part works properly.

• Follow the steps below to clean components:

- Water soluble dirt:

• Dip a soft cloth into lukewarm water, wring the water out of the cloth and wipe the dirty area.

• Then rub with a soft, dry cloth.

- Oily dirt:

• Dip a soft cloth into lukewarm water with mild detergent (concentration: within 2 to 3%) and wipe the dirty

area.

• Then dip a cloth into fresh water, wring the water out of the cloth and wipe the detergent off.

• Then rub with a soft, dry cloth.

- Do not use organic solvent such as thinner, benzene, alcohol or gasoline.

- For genuine leather seats, use a genuine leather seat cleaner.

Service Notice or Precaution

INFOID:0000000009480437

• Do not reuse transmission oil once it has been drained.

• Check oil level or replace oil with vehicle on level surface.

PRECAUTIONS

TM-57

< PRECAUTION >

[6MT: FS6R31A]

• During removal or installation, keep inside of transmission clear of dust or dirt.

• Check for the correct installation status prior to removal or disassembly. If matching marks are required, be

certain they do not interfere with the function of the parts they are applied to.

• In principle, tighten nuts and bolts gradually in several steps working diagonally from inside to outside. If

tightening sequence is specified, use it.

• Be careful not to damage sliding surfaces and mating surfaces.

TM-58

< PREPARATION >

[6MT: FS6R31A]

PREPARATION

PREPARATION

Special Service Tool

INFOID:0000000009480438

The actual shape of the tools may differ from those illustrated here.

Tool number
(TechMate No.)
Tool name

Description

ST30911000
(

—

)

Inserter

• Installing mainshaft bearing
• Installing 5th-6th synchronizer hub assem-

bly

• Installing reverse main gear bushing
• Installing 3rd gear bushing
• Installing 3rd-4th synchronizer hub assem-

bly

a: 98 mm (3.86 in) dia.
b: 40 mm (1.57 in) dia.

ST30022000
(

—

)

Inserter

• Installing 3rd main gear
• Installing 4th main gear
a: 110 mm (4.33 in) dia.
b: 46 mm (1.81 in) dia.

ST27861000
(

—

)

Support ring

• Installing 1st-2nd synchronizer hub assem-

bly

• Installing 1st gear bushing
a: 62 mm (2.44 in) dia.
b: 52 mm (2.05 in) dia.

ST30032000
(J-26010-01)
Inserter

Installing counter rear bearing inner race
a: 80 mm (3.15 in) dia.
b: 31 mm (1.22 in) dia.

KV32102700
(

—

)

Drift

Installing main drive gear bearing
a: 48 mm (1.89 in) dia.
b: 41 mm (1.61 in) dia.

ST23860000
(

—

)

Drift

Installing reverse counter gear
a: 38 mm (1.50 in) dia.
b: 33 mm (1.30 in) dia.

ZZA0920D

ZZA0832D

ZZA0920D

ZZA0534D

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