Nissan Frontier. Manual - part 118

 

  Index      Nissan     Nissan Frontier (2014 year) - Service and Repair Manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  116  117  118  119   ..

 

 

Nissan Frontier. Manual - part 118

 

 

BR-52

< SERVICE DATA AND SPECIFICATIONS (SDS) 

SERVICE DATA AND SPECIFICATIONS (SDS)

Brake Booster

INFOID:0000000009478771

Unit: mm (in)

Check Valve

INFOID:0000000009478772

Front Disc Brake

INFOID:0000000009478773

Unit: mm (in)

Rear Disc Brake

INFOID:0000000009478774

Unit: mm (in)

Input rod (2) with lock nut (1) length (A) standard dimension (without spacer block)

211 

± 0.5 (8.31 ± 0.02)

JPFIA0238ZZ

Vacuum leakage 
[at vacuum of -66.7 kPa (-500 mmHg, -19.69 inHg)]

Within 1.3 kPa (10 mmHg, 0.39 inHg) of vacuum for 15 seconds

Engine type

QR25DE / VQ40DE

Brake model

CLZ33VA

Brake pad

Standard thickness (new)

10.0 (0.394)

Minimum thickness

2.0 (0.079)

Disc rotor

Standard thickness (new)

28.0 (1.102)

Minimum thickness

26.0 (1.024)

Maximum uneven wear (measured at 8 positions)

0.015 (0.0006) 

Runout limit (with it attached to the vehicle)

0.05 (0.0020) 

Engine type

QR25DE / VQ40DE

Brake model

CLZ14VA

Brake pad

Standard thickness (new)

11.0 (0.433)

Minimum thickness

2.0 (0.079)

Disc rotor

Standard thickness (new)

18.0 (0.709)

Minimum thickness

16.0 (0.630)

Maximum uneven wear (measured at 8 positions)

0.015 (0.0006) 

Runout limit (with it attached to the vehicle)

0.05 (0.0020)

BRC-1

BRAKES

C

D

E

G

H

I

J

K

L

M

SECTION 

BRC

A

B

BRC

N

O

P

CONTENTS

BRAKE CONTROL SYSTEM

TYPE 1

BASIC INSPECTION  ....................................

7

APPLICATION NOTICE  ......................................

7

Application Notice  .....................................................

7

DIAGNOSIS AND REPAIR WORKFLOW  ..........

8

Work Flow  .................................................................

8

Diagnostic Work Sheet ............................................

11

INSPECTION AND ADJUSTMENT ....................

12

ADDITIONAL SERVICE WHEN REPLACING 
CONTROL UNIT  ........................................................

12

ADDITIONAL SERVICE WHEN REPLACING 
CONTROL UNIT : Description  ................................

12

ADDITIONAL SERVICE WHEN REPLACING 
CONTROL UNIT : Special Repair Requirement  .....

12

ADJUSTMENT OF STEERING ANGLE SENSOR 
NEUTRAL POSITION ................................................

12

ADJUSTMENT OF STEERING ANGLE SENSOR 
NEUTRAL POSITION : Description  ........................

12

ADJUSTMENT OF STEERING ANGLE SENSOR 
NEUTRAL POSITION : Special Repair Require-
ment ........................................................................

12

CALIBRATION OF DECEL G SENSOR  ...................

13

CALIBRATION OF DECEL G SENSOR : Descrip-
tion ..........................................................................

13

CALIBRATION OF DECEL G SENSOR : Special 
Repair Requirement  ................................................

13

SYSTEM DESCRIPTION  .............................

15

APPLICATION NOTICE  .....................................

15

Application Notice  ...................................................

15

VDC ....................................................................

16

System Diagram ......................................................

16

Hydraulic Circuit Diagram .......................................

16

System Description  .................................................

17

Component Parts Location  ......................................

18

Component Description  ...........................................

19

TCS ....................................................................

20

System Diagram  ......................................................

20

System Description ..................................................

20

Component Parts Location  ......................................

21

Component Description  ...........................................

22

ABS ...................................................................

23

System Diagram  ......................................................

23

System Description ..................................................

23

Component Parts Location  ......................................

24

Component Description  ...........................................

25

EBD ...................................................................

26

System Diagram  ......................................................

26

System Description ..................................................

26

Component Parts Location  ......................................

27

Component Description  ...........................................

28

DIAGNOSIS SYSTEM [ABS ACTUATOR 
AND ELECTRIC UNIT (CONTROL UNIT)] .......

29

CONSULT Function (ABS)  ......................................

29

DTC/CIRCUIT DIAGNOSIS  .........................

34

APPLICATION NOTICE ....................................

34

Application Notice ....................................................

34

C1101, C1102, C1103, C1104 WHEEL SEN-
SOR ...................................................................

35

Description ...............................................................

35

DTC Logic ................................................................

35

Diagnosis Procedure  ...............................................

35

Component Inspection .............................................

38

Special Repair Requirement ....................................

39

C1105, C1106, C1107, C1108 WHEEL SEN-
SOR ...................................................................

40

Description ...............................................................

40

DTC Logic ................................................................

40

BRC-2

Diagnosis Procedure  ..............................................

40

Component Inspection ............................................

41

Special Repair Requirement ...................................

41

C1109 POWER AND GROUND SYSTEM .........

43

Description ..............................................................

43

DTC Logic ...............................................................

43

Diagnosis Procedure  ..............................................

43

Special Repair Requirement ...................................

44

C1110, C1170 ABS ACTUATOR AND ELEC-
TRIC UNIT (CONTROL UNIT)  ...........................

45

DTC Logic ...............................................................

45

Diagnosis Procedure  ..............................................

45

Special Repair Requirement ...................................

45

C1111 ABS MOTOR, MOTOR RELAY SYS-
TEM ....................................................................

46

Description ..............................................................

46

DTC Logic ...............................................................

46

Diagnosis Procedure  ..............................................

46

Component Inspection ............................................

47

Special Repair Requirement ...................................

47

C1113, C1145, C1146 YAW RATE/SIDE/DE-
CEL G SENSOR  ................................................

48

Description ..............................................................

48

DTC Logic ...............................................................

48

Diagnosis Procedure  ..............................................

48

Component Inspection ............................................

49

Special Repair Requirement ...................................

49

C1115 ABS SENSOR [ABNORMAL SIGNAL] ...

50

Description ..............................................................

50

DTC Logic ...............................................................

50

Diagnosis Procedure  ..............................................

50

Component Inspection ............................................

51

Special Repair Requirement ...................................

52

C1116 STOP LAMP SWITCH ............................

53

Description ..............................................................

53

DTC Logic ...............................................................

53

Diagnosis Procedure  ..............................................

53

Special Repair Requirement ...................................

54

C1120, C1122, C1124, C1126 IN ABS SOL  .....

55

Description ..............................................................

55

DTC Logic ...............................................................

55

Diagnosis Procedure  ..............................................

55

Component Inspection ............................................

56

Special Repair Requirement ...................................

56

C1121, C1123, C1125, C1127 OUT ABS SOL ...

58

Description ..............................................................

58

DTC Logic ...............................................................

58

Diagnosis Procedure  ..............................................

58

Component Inspection ............................................

59

Special Repair Requirement ...................................

59

C1130, C1131, C1132, C1133, C1136 EN-
GINE SIGNAL  ....................................................

61

Description ..............................................................

61

DTC Logic  ...............................................................

61

Diagnosis Procedure ...............................................

61

C1140 ACTUATOR RLY  ...................................

62

Description ..............................................................

62

DTC Logic  ...............................................................

62

Diagnosis Procedure ...............................................

62

Component Inspection  ............................................

63

Special Repair Requirement  ...................................

63

C1143, C1144 STEERING ANGLE SENSOR ...

64

Description ..............................................................

64

DTC Logic  ...............................................................

64

Diagnosis Procedure ...............................................

64

Component Inspection  ............................................

65

Special Repair Requirement  ...................................

65

C1155 BRAKE FLUID LEVEL SWITCH  ...........

67

Description ..............................................................

67

DTC Logic  ...............................................................

67

Diagnosis Procedure ...............................................

67

Component Inspection  ............................................

68

Special Repair Requirement  ...................................

68

C1156 ST ANG SEN COM CIR  .........................

70

Description ..............................................................

70

DTC Logic  ...............................................................

70

Diagnosis Procedure ...............................................

70

C1160 DECEL G SEN SET  ...............................

71

Description ..............................................................

71

DTC Logic  ...............................................................

71

Diagnosis Procedure ...............................................

71

C1163 ST ANGLE SEN SAFE  ..........................

72

Description ..............................................................

72

DTC Logic  ...............................................................

72

Diagnosis Procedure ...............................................

72

C1164, C1165, C1166, C1167 CV/SV SYS-
TEM ....................................................................

73

Description ..............................................................

73

DTC Logic  ...............................................................

73

Diagnosis Procedure ...............................................

73

Component Inspection  ............................................

74

Special Repair Requirement  ...................................

74

C1187 DIFFERENTIAL LOCK CONTROL 
UNIT ...................................................................

76

Description ..............................................................

76

DTC Logic  ...............................................................

76

Diagnosis Procedure ...............................................

76

U1000 CAN COMM CIRCUIT ............................

77

Description ..............................................................

77

DTC Logic  ...............................................................

77

Diagnosis Procedure ...............................................

77

VDC OFF SWITCH  ............................................

78

Description ..............................................................

78

BRC-3

C

D

E

G

H

I

J

K

L

M

A

B

BRC

N

O

P

Component Function Check ....................................

78

Diagnosis Procedure ...............................................

78

Component Inspection  ............................................

79

Special Repair Requirement ...................................

79

ABS WARNING LAMP .......................................

80

Description ..............................................................

80

Component Function Check ....................................

80

Diagnosis Procedure ...............................................

80

Special Repair Requirement ...................................

80

BRAKE WARNING LAMP .................................

81

Description ..............................................................

81

Component Function Check ....................................

81

Diagnosis Procedure ...............................................

81

Special Repair Requirement ...................................

81

VDC OFF INDICATOR LAMP  ............................

82

Description ..............................................................

82

Component Function Check ....................................

82

Diagnosis Procedure ...............................................

82

Special Repair Requirement ...................................

83

SLIP INDICATOR LAMP ....................................

84

Description ..............................................................

84

Component Function Check ....................................

84

Diagnosis Procedure ...............................................

84

Special Repair Requirement ...................................

84

ECU DIAGNOSIS INFORMATION  ..............

85

APPLICATION NOTICE  .....................................

85

Application Notice  ...................................................

85

ABS ACTUATOR AND ELECTRIC UNIT 
(CONTROL UNIT)  ..............................................

86

Reference Value  .....................................................

86

Fail-Safe ..................................................................

90

DTC No. Index  ........................................................

90

WIRING DIAGRAM ......................................

92

BRAKE CONTROL SYSTEM - VDC ..................

92

Wiring Diagram - VDC WITHOUT HILL DESCENT 
CONTROL/HILL START ASSIST  ...........................

92

SYMPTOM DIAGNOSIS  ............................

100

APPLICATION NOTICE  ...................................

100

Application Notice  .................................................

100

VDC/TCS/ABS ..................................................

101

Symptom Table  .....................................................

101

EXCESSIVE ABS FUNCTION OPERATION 
FREQUENCY ...................................................

102

Diagnosis Procedure .............................................

102

UNEXPECTED PEDAL REACTION  ................

103

Diagnosis Procedure .............................................

103

THE BRAKING DISTANCE IS LONG .............

104

Diagnosis Procedure  .............................................

104

ABS FUNCTION DOES NOT OPERATE  .......

105

Diagnosis Procedure  .............................................

105

PEDAL VIBRATION OR ABS OPERATION 
SOUND OCCURS  ...........................................

106

Diagnosis Procedure  .............................................

106

VEHICLE JERKS DURING VDC/TCS/ABS 
CONTROL .......................................................

107

Diagnosis Procedure  .............................................

107

NORMAL OPERATING CONDITION  .............

108

Description .............................................................

108

PRECAUTION ............................................

109

PRECAUTIONS ...............................................

109

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................

109

Precaution for Brake System .................................

109

Precaution for Brake Control  .................................

110

Precaution for CAN System ...................................

110

PREPARATION .........................................

112

PREPARATION ...............................................

112

Special Service Tool ..............................................

112

Commercial Service Tool  ......................................

112

UNIT REMOVAL AND INSTALLATION ....

113

WHEEL SENSOR ............................................

113

Removal and Installation  .......................................

113

SENSOR ROTOR ............................................

114

Removal and Installation  .......................................

114

ACTUATOR AND ELECTRIC UNIT (ASSEM-
BLY) ................................................................

115

Removal and Installation  .......................................

115

STEERING ANGLE SENSOR .........................

117

Removal and Installation  .......................................

117

YAW RATE/SIDE/DECEL G SENSOR  ...........

118

Removal and Installation  .......................................

118

TYPE 2

BASIC INSPECTION  .................................

119

APPLICATION NOTICE ..................................

119

Application Notice ..................................................

119

DIAGNOSIS AND REPAIR WORKFLOW  ......

120

Work Flow ..............................................................

120

Diagnostic Work Sheet  ..........................................

123

INSPECTION AND ADJUSTMENT  ................

124

 

 

 

 

 

 

 

Content   ..  116  117  118  119   ..