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ENGINE MAINTENANCE MA-15 < PERIODIC MAINTENANCE > C D E F G H I J K L M B MA N O A 4. Install the Tool by installing the radiator cap adapter onto the radiator neck opening. Then attach the gauge body assembly with the refill tube and the venturi assembly to the radiator cap adapter. 5. Insert the refill hose into the engine coolant mixture container that is placed at floor level. Make sure the ball valve is in the closed position. • Use recommended engine coolant or equivalent. Refer to MA-11, "Fluids and Lubricants" (United States and Canada). CAUTION: Do not use any cooling system additives such as radiator sealer. Additives may clog the cooling system and cause damage to the engine, transmission and/or cooling system. 6. Install an air hose to the venturi assembly, the air pressure must be within specification. CAUTION: The compressed air supply must be equipped with an air dryer. 7. The vacuum gauge will begin to rise and there will be an audible hissing noise. During this process open the ball valve on the refill hose slightly. Engine coolant will be visible rising in the refill hose. Once the refill hose is full of engine coolant, close the ball valve. This will purge any air trapped in the refill hose. 8. Continue to draw the vacuum until the gauge reaches 28 inches of vacuum. The gauge may not reach 28 inches in high altitude locations, use the vacuum specifications based on the altitude above sea level. 9. When the vacuum gauge has reached the specified amount, disconnect the air hose and wait 20 seconds to see if the system loses any vacuum. If the vacuum level drops, perform any necessary repairs to the system and repeat steps 6 - 8 to bring the vacuum to the specified amount. Recheck for any leaks. 10. Place the engine coolant container (with the refill hose inserted) at the same level as the top of the radia- tor. Then open the ball valve on the refill hose so the engine coolant will be drawn up to fill the cooling sys- tem. The cooling system is full when the vacuum gauge reads zero. CAUTION: Do not allow the engine coolant container to get too low when filling, to avoid air from being drawn into the cooling system. 11. Remove the Tool from the radiator neck opening. warm up the cooling system and top up the system as necessary. 13. Install the engine under cover. Refer to FLUSHING COOLING SYSTEM Tool number : KV991J0070 (J-45695) Engine coolant capacity : Refer to . Compressed air : 549 - 824 kPa (5.6 - 8.4 kg/cm 2 , 80 - 119 psi) LLIA0058E Altitude above sea level Vacuum gauge reading 0 - 100 m (328 ft) : 28 inches of vacuum 300 m (984 ft) : 27 inches of vacuum 500 m (1,641 ft) : 26 inches of vacuum 1,000 m (3,281 ft) : 24 - 25 inches of vacuum LLIA0057E |