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BRAKE PEDAL BR-501 < REMOVAL AND INSTALLATION > C D E G H I J K L M A B BR N O P 4. Rotate the stop lamp switch and the brake pedal position switch (if equipped) counter clockwise to remove. 5. Remove snap pin and clevis pin from clevis of electri- cally-driven intelligent brake. 6. Disconnect the harness connector from the accelerator pedal. 8. Remove the brake pedal assembly. CAUTION: • To prevent damage to the parts, hold the electrically- driven intelligent brake unit so as not to drop out or con- tact them other parts. • Do not allow the stroke of brake pedal after removal. • If the brake pedal is displaced, move it by 100 mm (3.94 in) to check that the hysteresis unit assembly moves in conjunction with brake pedal. If a malfunction exists, replace hysteresis unit assembly. 9. Remove hysteresis unit assembly from brake pedal assembly. CAUTION: Do not drop hysteresis unit assembly. 10. Remove the stroke sensor from brake pedal assembly. CAUTION: Do not drop stroke sensor. 11. Remove accelerator pedal from brake pedal assembly. Refer to ACC-4, "Removal and Installation" . 12. Perform inspection after removal. Refer to BR-501, "Inspection and Adjustment" INSTALLATION Note the following, and install in the reverse order of removal. • Do not allow the stroke of brake pedal. CAUTION: If the brake pedal is displaced, move it by 100 mm (3.94 in) to check that the hysteresis unit assem- bly moves in conjunction with brake pedal. If a malfunction exists, replace hysteresis unit assembly. • Brake pedal assembly must be replaced after an impact. • Apply the multi-purpose grease to the clevis pin and the mating faces. (Not necessary if grease has been already applied) CAUTION: Do not reuse the clevis pin. NOTE: The clevis pin may be inserted in either direction. • Perform stroke sensor 0 point learning when brake pedal assembly removed and installed, or replaced. • Perform stroke sensor 0 point learning when stroke sensor removed and installed, or replaced. Refer to . • Perform adjustment after installation. Refer to BR-501, "Inspection and Adjustment" Inspection and Adjustment INFOID:0000000010123129 INSPECTION AFTER REMOVAL • Check the brake pedal assembly for bend, damage, and cracks on the welded parts. If any is found, replace brake pedal assembly. JPFIA0815ZZ JPFIA0816ZZ |