Nissan Primera P11. Manual - part 510

Case Components

YMT004

MAJOR OVERHAUL

RS5F32A

Case Components

MT-15

Gear Components

NMT024

.

Reverse

idler

gear

Reverse

idler

bushing

Reverse

idler

spacer

Input

shaft

front

bearing

5th

gear

needle

bearing

5th

input

gear

Baulk

ring

Spread

ring

Insert

spring

Coupling

sleeve

Spacer

Snap

ring

★

Input

shaft

5th

gear

synchronizer

hub

Spread

ring

5th

stopper

Snap

ring

★

Input

shaft

bearing

.

Mainshaft

front

bearing

Steel

ball

Mainshaft

1st

main

gear

Baulk

ring

1st

gear

needle

bearing

Reverse

main

gear

(Coupling

sleeve)

✩

Insert

spring

1st

&

2nd

synchronizer

hub

2nd

main

gear

2nd

&

3rd

bushing

°

3rd

main

gear

3rd

inner

baulk

ring

2nd

outer

baulk

ring

2nd

gear

synchronizer

cone

2nd

inner

baulk

ring

3rd

gear

synchronizer

cone

.

3rd

outer

baulk

ring

Coupling

sleeve

3rd

&

4th

synchronizer

hub

Insert

spring

Baulk

ring

4th

main

gear

4th

gear

bushing

5th

main

gear

Spacer

★

Mainshaft

rear

bering

C-ring

★

C-ring

holder

Snap

ring

Snap

ring

Dif

ferential

side

bearing

Speedometer

stopper

.

Speedometer

drive

gear

p

L

98

-

100

(10.0

-

1

1.0,

72

-

80)

Dif

ferential

side

bearing

adjusting

shim

★

Dif

ferential

side

bearing

Final

gear

Dif

ferential

case

Pinion

mate

shaft

.

Side

gear

Thrust

washer

★

Pinion

mate

shaft

Thrust

washer

Retaining

pin

:

N·m

(kg-m,

ft-lb)

★

:

Select

correct

thickness

p

L

:

Apply

locking

sealant

✩

:

Ensure

correct

direction

°

:

Apply

gear

oil

:

D

o

not

re-use

:

Apply

gear

oil

SEC. 322

MAJOR OVERHAUL

RS5F32A

Gear Components

MT-16

Shift Control Components

p

1

Check plunger

p

2

Select return spring

p

3

O-ring

p

4

Check sleeve

p

5

Striking lever

p

6

Snap ring

p

7

Striking interlock

p

8

Reverse brake cam

p

9

Reverse brake cam spring

p

10

Check ball plug

p

11

Shift check ball

p

12

Check spring

p

13

Fork shaft support spring

p

14

Fork shaft

p

15

5th shift fork

p

16

Shifter cap

p

17

3rd & 4th shift fork

p

18

Shifter cap

p

19

1st & 2nd shift fork

p

20

Control bracket

p

21

Control bracket pin

p

22

Retaining pin

p

23

Striking rod

p

24

Retaining pin

p

25

Yoke

p

26

Reverse check plug

p

27

Check ball (Large)

p

28

Check ball (Small)

p

29

Stopper pin

NMT025

.

.

6.3 - 8.3
(0.64 0.85, 55.6 - 73.8)

12 - 16
(1.2 - 1.6, 9 - 12)

6.3 - 8.3
(0.64 - 0.85, 55.6 - 73.8)

.

:

:

:

:

p

L

:

★

:

✩

:

Apply gear oil

Do not re-use

N·m (kg-m, ft-lb)

N·m (kg-m, in-lb)

Apply locking sealant

Select correct length

Select correct part. Adjustment required

SEC. 328

MAJOR OVERHAUL

RS5F32A

Shift Control Components

MT-17

1.

Remove case cover.

2.

Remove mainshaft bearing snap ring.

3.

Remove transmission case while slightly tilting it to prevent 5th
shift fork from interfering with case.

4.

Draw out reverse idler spacer and fork shaft.

5.

Remove 5th and 3rd & 4th shift forks.

I

Be careful not to lose shifter cap.

SMT664B

Case cover

SMT665B

Snap ring

SMT666B

SMT667B

Fork shaft

SMT188A

5th
shift
fork

3rd & 4th
shift fork

DISASSEMBLY

RS5F32A

MT-18