Nissan Frontier D22. Manual - part 807

MT-34

[FS5W71C]

GEAR COMPONENTS

9.

Tighten counter gear lock nut.

●

Always use new lock nut.

10. Stake mainshaft lock nut and counter gear lock nut using a

punch.

11. Measure the end play of each gear.

12. Install snap ring and press on OD mainshaft bearing using Tool,

then install snap ring. Refer to 

MT-37, "OD MAINSHAFT BEAR-

ING SNAP RING"

 .

Counter gear lock nut

: 98 - 127 N·m (10.0 - 13.0 kg-m, 
73 - 94 ft-lb)

WCIA0182E

OD mainshaft bear-
ing snap ring 
groove allowable 
clearance

: 0 - 0.14 mm (0 - 0.0055 in)

Tool number

: (J-26349-A), (J-25726-B)

SMT025

SERVICE DATA AND SPECIFICATIONS (SDS)

MT-35

[FS5W71C]

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SERVICE DATA AND SPECIFICATIONS (SDS)

PFP:00030

General Specifications

ECS007HP

Gear End Play

ECS007HQ

Unit: mm (in)

Applied model

KA24DE

2WD

Transmission

FS5W71C

Number of speed

5

Shift pattern

Synchromesh type

Warner

Gear ratio

1st

3.321

2nd

1.902

3rd

1.308

4th

1.000

OD

0.838

Reverse

3.382

Mainshaft
(Number of teeth)

Drive

22

1st

33

2nd

27

3rd

26

OD

22

Reverse

36

Countershaft gear
(Number of teeth)

Drive

31

1st

14

2nd

20

3rd

28

OD

37

Reverse

15

Reverse idler gear (Number of teeth)

21

Oil capacity

 

 (US pt, Imp pt)

2.0 (4-1/4, 3-1/2)

Remarks

Reverse synchronizer

Installed

Sub gear

Counter drive gear and reverse idler gear

MT-SDS-2

1st gear

0.31 - 0.41 (0.0122 - 0.0161)

2nd gear

0.11 - 0.21 (0.0044 - 0.0083)

3rd gear

0.11 - 0.21 (0.0044 - 0.0083)

Overdrive gear

0.24 - 0.41 (0.0095 - 0.0161)

MT-36

[FS5W71C]

SERVICE DATA AND SPECIFICATIONS (SDS)

Clearance Between Baulk Ring and Gear

ECS007HR

Unit: mm (in)

2ND & 3RD BAULK RING

Unit: mm (in)

Available Snap Rings

ECS007HS

MAIN DRIVE GEAR BALL BEARING SNAP RING

Unit: mm (in)

*Always check with the Parts Department for the latest parts information.

MAINSHAFT FRONT SNAP RING

Unit: mm (in)

*Always check with the Parts Department for the latest parts information.

COUNTER DRIVE GEAR SNAP RING

Unit: mm (in)

Standard

1st & 2nd

1.20 - 1.60 (0.0473 - 0.0629)

3rd & main drive

1.20 - 1.60 (0.0473 - 0.0629)

Overdrive

1.20 - 1.60 (0.0473 - 0.0629)

Reverse

1.10 - 1.55 (0.0433 - 0.0610)

Wear limit

1st & 2nd

0.80 (0.0315)

3rd & main drive

0.80 (0.0315)

Overdrive

0.80 (0.0315)

Reverse

0.70 (0.0276)

Dimension

Standard

Wear limit

A

0.7 - 0.9 (0.028 - 0.035)

0.2 (0.008)

B

0.6 - 1.1(0.024 - 0.043)

SMT733C

Main drive gear ball bearing snap ring groove allowable clearance

0 - 0.13 (0 - 0.0051)

Thickness

Part number*

1.87 (0.0736)

32204-78001

1.94 (0.0764)

32204-78002

2.01 (0.0791)

32204-78003

Mainshaft front snap ring groove allowable clearance

0 - 0.18 (0 - 0.0071)

Thickness

Part number*

2.4 (0.094)

32263-V5200

2.5 (0.098)

32263-V5201

Counter gear snap ring groove allowable clearance

0 - 0.13 (0 - 0.0051)

Thickness

Part number*

1.4 (0.055)

32215-E9000

SERVICE DATA AND SPECIFICATIONS (SDS)

MT-37

[FS5W71C]

D

E

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MT

*Always check with the Parts Department for the latest parts information.

OD MAINSHAFT BEARING SNAP RING

Unit: mm (in)

*Always check with the Parts Department for the latest parts information.

Available Shims

ECS007HT

COUNTERSHAFT FRONT BEARING SHIM

Unit: mm (in)

*Always check with the Parts Department for the latest parts information.

1.5 (0.059)

32215-E9001

1.6 (0.063)

32215-E9002

OD mainshaft bearing snap ring groove allowable clearance

0 - 0.14 (0 - 0.0055)

Thickness

Part number*

1.1 (0.043)

32228-20100

1.2 (0.047)

32228-20101

1.3 (0.051)

32228-20102

1.4 (0.055)

32228-20103

Allowable clearance “A” from bearing surface to transmission case 0 - 0.16 (0 - 0.0063)

“A”

Thickness of shim

Part number*

4.52 - 4.71 (0.1780 - 0.1854)

Not necessary

4.42 - 4.51 (0.1741 - 0.1775)

0.1 (0.004)

32218-V5000

4.32 - 4.41 (0.1701 - 0.1736)

0.2 (0.008)

32218-V5001

4.22 - 4.31 (0.1662 - 0.1691)

0.3 (0.012)

32218-V5002

4.12 - 4.21 (0.1622 - 0.1657)

0.4 (0.016)

32218-V5003

4.02 - 4.11 (0.1583 - 0.1618)

0.5 (0.020)

32218-V5004

3.92 - 4.01 (0.1544 - 0.1578)

0.6 (0.024)

32218-V5005

SMT205D