Nissan Frontier D22. Manual - part 803

MT-18

[FS5W71C]

CASE COMPONENTS

CASE COMPONENTS

PFP:32100

Disassembly

ECS007HH

1.

Remove rear extension.

a.

Remove control housing, check spring, check ball, select check
plugs, return springs and select check plungers. Also remove
reverse check plug, check spring and check ball.

●

Be careful not to lose check balls.

b.

Drive out striking lever retaining pin.

c.

Remove striking lever from striking rod.

d.

Remove rear extension by lightly tapping on it.

2.

Remove front cover, gasket, counter gear front bearing shim
and main drive gear ball bearing snap ring.

3.

Separate transmission case from adapter plate by lightly tapping
on it.

4.

Remove oil seal from front cover using a screwdriver.

●

Be careful not to damage mating surface of front cover.

WCIA0180E

AMT132

AMT131

SMT166D

CASE COMPONENTS

MT-19

[FS5W71C]

D

E

F

G

H

I

J

K

L

M

A

B

MT

Assembly

ECS007HI

1.

Install front cover oil seal using Tool.

●

Apply multi-purpose grease to seal lip.

2.

Apply sealant to mating surface of transmission case as shown
in the figure.

●

Use Genuine Anaerobic Liquid Gasket, or equivalent. Refer to

MA-12, "RECOMMENDED FLUIDS AND LUBRICANTS"

 .

3.

Install adapter plate into transmission case by lightly tapping it
using a soft hammer.

4.

Install main drive gear ball bearing snap ring.

Tool number

: ST23800000 (J25691-01)

SMT036

SMT061C

SMT013

SMT672A

MT-20

[FS5W71C]

CASE COMPONENTS

5.

Apply sealant to mating surface of adapter plate as shown.

●

Use Genuine Anaerobic Liquid Gasket, or equivalent. Refer to

MA-12, "RECOMMENDED FLUIDS AND LUBRICANTS"

 .

6.

Place shift forks in neutral position.

7.

Install striking lever and striking rod onto adapter plate and align
striking lever with shift brackets.

8.

Install rear extension.

●

Tighten rear extension bolts equally in a crisscross pattern.

9.

Install striking lever retaining pin.

10. Select counter gear front bearing shim. Refer to 

MT-37, "COUN-

TERSHAFT FRONT BEARING SHIM"

 .

11. Install new gasket and front cover.

SMT062C

SMT801B

Rear extension bolts

: 16 - 19 N·m (1.6 - 2.0 kg-m, 
12 - 14 ft-lb)

SMT180D

AMT132

Allowable clearance (A) 
from bearing surface to 
transmission case

: 0 - 0.16 mm (0 - 0.0063 in)

SMT205D

CASE COMPONENTS

MT-21

[FS5W71C]

D

E

F

G

H

I

J

K

L

M

A

B

MT

12. Apply sealant to front cover bolts. Tighten front cover bolts.

●

Use Genuine Anaerobic Liquid Gasket, or equivalent. Refer to 

MA-12, "RECOMMENDED FLUIDS

AND LUBRICANTS"

 .

13. Install check ball, check spring, select check plungers and return

springs.

14. Apply sealant to select check plugs. Tighten select check plugs.

●

Use Genuine Anaerobic Liquid Gasket, or equivalent. Refer to

MA-12, "RECOMMENDED FLUIDS AND LUBRICANTS"

 .

15. Install control housing and new gasket.

Front cover bolts

: 16 - 20 N·m (1.6 - 2.1 kg-m, 12 - 15 ft-lb)

Select check 
plugs

: 20 - 29 N·m (2.0 - 3.0 kg-m, 
14 - 22 ft-lb)

Control housing 
bolts

: 14 - 18 N·m (1.4 - 1.8 kg-m, 
10 - 13 ft-lb)

SMT161D