Nissan Frontier D22. Manual - part 320

 

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Nissan Frontier D22. Manual - part 320

 

 

DTC P0462, P0463 FUEL LEVEL SENSOR

EC-383

[KA24DE]

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EC

DTC P0462, P0463 FUEL LEVEL SENSOR

PFP:25060

Component Description

UBS00D8K

The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the ECM.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float.

On Board Diagnostic Logic

UBS00D8L

ECM receives two signals from the fuel level sensor circuit.
One is fuel level sensor power supply circuit, and the other is fuel level sensor ground circuit.
This diagnosis indicates the former, to detect open or short circuit malfunction.
Malfunction is detected when an excessively low (P0462) or high (P0463) voltage is sent from the sensor is
sent to ECM.

DTC Confirmation Procedure

UBS00D8M

NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at ignition
switch “ON”.

WITH CONSULT-II

1.

Turn ignition switch ON.

2.

Select “DATA MONITOR” mode with CONSULT-II.

3.

Wait at least 5 seconds.

4.

If 1st trip DTC is detected, go to 

EC-385, "Diagnostic Procedure"

.

WITH GST

Follow the procedure “WITH CONSULT-II” above.

SEF725Z

DTC No.

Trouble diagnosis name

DTC detecting condition

Possible cause

P0462

Fuel level sensor circuit 
low input

An excessively low voltage is sent from the 
sensor is sent to ECM.

Fuel level sensor circuit
(The sensor circuit is open or shorted)

Fuel level sensor

P0463

Fuel level sensor circuit 
high input

An excessively high voltage is sent from the 
sensor is sent to ECM.

SEF195Y

EC-384

[KA24DE]

DTC P0462, P0463 FUEL LEVEL SENSOR

Wiring Diagram

UBS00D8N

BBWA1065E

DTC P0462, P0463 FUEL LEVEL SENSOR

EC-385

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Diagnostic Procedure

UBS00D8O

1. 

CHECK FUEL LEVEL SENSOR POWER SUPPLY CIRCUIT

1.

Turn ignition switch OFF.

2.

Disconnect fuel level sensor unit and fuel pump harness connector.

3.

Disconnect ECM harness connector.

4.

Turn ignition switch ON.

5.

Check voltage between fuel level sensor unit terminal 1 and
ground, ECM terminal 46 and ground with CONSULT-II or tester.

OK or NG

OK

>> GO TO 3.

NG >> GO 

TO 

2.

2. 

DETECT MALFUNCTIONING PART

Check the following.

Harness connectors M67, C1

Harness connectors M81, F36

Harness for open or short between combination meter and fuel level sensor unit 

Harness for open or short between combination meter and ECM

>> Repair or replace harness or connectors.

3. 

CHECK FUEL LEVEL SENSOR GROUND CIRCUIT FOR OPEN AND SHORT

1.

Turn ignition switch OFF.

2.

Check harness continuity between fuel level sensor unit terminal 4 and body ground.
Refer to Wiring Diagram.

3.

Also check harness for short to power.

OK or NG

OK

>> GO TO 5.

NG

>> GO TO 4.

4. 

DETECT MALFUNCTIONING PART 

Check the following.

Harness connectors M67, C1

Harness for open or short between fuel level sensor and body ground

>> Repair open circuit or short to power in harness or connectors.

Voltage  : Battery voltage

SEF864Z

Continuity should exist.

EC-386

[KA24DE]

DTC P0462, P0463 FUEL LEVEL SENSOR

5. 

CHECK FUEL LEVEL SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT

1.

Check harness continuity between ECM terminal 46 and fuel level sensor unit terminal 1.
Refer to Wiring Diagram.

2.

Also check harness for short to power.

OK or NG

OK

>> GO TO 7.

NG

>> GO TO 6.

6. 

DETECT MALFUNCTIONING PART

Check the following.

Harness connectors M81, F36

Harness connectors M67, C1

Harness for open or short between ECM and fuel level sensor

>> Repair open circuit or short to power in harness on connectors.

7. 

CHECK FUEL LEVEL SENSOR 

Refer to 

DI-18, "FUEL LEVEL SENSOR UNIT CHECK"

 .

OK or NG

OK

>> GO TO 8.

NG

>> Replace fuel level sensor unit.

8. 

CHECK INTERMITTENT INCIDENT

Refer to 

EC-120, "TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT"

 .

>> INSPECTION END.

Removal and Installation

UBS00D8P

FUEL LEVEL SENSOR

Refer to 

FL-6, "FUEL LEVEL SENSOR UNIT AND FUEL PUMP ASSEMBLY"

 .

Continuity should exist.

 

 

 

 

 

 

 

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