Nissan Frontier D22. Manual - part 42

ASSEMBLY

AT-137

[RL4R01A]

D

E

F

G

H

I

J

K

L

M

A

B

AT

h.

Place transmission case into horizontal position.

i.

Install rear internal gear, forward clutch hub and overrun clutch
hub as a unit onto transmission case.

j.

Install needle bearing onto rear internal gear.

●

Apply petroleum jelly to needle bearing.

k.

Install bearing race onto rear of front internal gear.

●

Apply petroleum jelly to bearing race.

●

Securely engage pawls of bearing race with holes in front
internal gear.

l.

Install front internal gear on transmission case.

6.

Install output shaft and parking gear.

a.

Insert output shaft from rear of transmission case while slightly
lifting front internal gear.

●

Do not force output shaft against front of transmission
case.

b.

Carefully push output shaft against front of transmission case.
Install snap ring on front of output shaft.

●

Check to be sure output shaft cannot be removed in rear
direction.

SAT156G

SAT953A

SAT954A

SAT956A

SAT957A

AT-138

[RL4R01A]

ASSEMBLY

c.

Install needle bearing on transmission case.

●

Pay attention to its direction — black side faces the rear.

●

Apply petroleum jelly to needle bearing.

d.

Install parking gear on transmission case.

e.

Install snap ring on rear of output shaft.

●

Check to be sure output shaft cannot be removed in for-
ward direction.

f.

Install governor valve assembly on oil distributor.

7.

Install rear extension case.

a.

Install oil seal on rear extension case.

●

Apply ATF to oil seal.

SAT044E

SAT311I

SAT310I

SAT120C

SAT528G

ASSEMBLY

AT-139

[RL4R01A]

D

E

F

G

H

I

J

K

L

M

A

B

AT

b.

Install rear extension gasket on transmission case.

c.

Install parking rod on transmission case.

d.

Install rear extension case on transmission case. Tighten bolts
to specified torque.

8.

Install front side clutch and gear components.

a.

Install rear sun gear on transmission case.

●

Pay attention to its direction.

b.

Install needle bearing on front of front planetary carrier.

●

Apply petroleum jelly to needle bearing.

c.

Install needle bearing on rear of front planetary carrier.

●

Apply petroleum jelly to needle bearing.

●

Pay attention to its direction — black side faces the front.

SAT963A

SAT964A

: 20 - 25 N·m (2.0 - 2.5 kg-m, 14 - 18 ft-lb)

SAT309I

SAT974A

SAT967A

AT-140

[RL4R01A]

ASSEMBLY

d.

While rotating forward clutch drum clockwise, install front  plane-
tary carrier on forward clutch drum.

●

Check that portion A of front planetary carrier protrudes
approximately 2 mm (0.08 in) beyond portion B of forward
clutch assembly.

e.

Install bearing races on front and rear of clutch pack.

●

Apply petroleum jelly to bearing races.

●

Securely engage pawls of bearing races with holes in
clutch pack.

f.

Place transmission case in vertical position.

g.

Install clutch pack into transmission case.

Adjustment

ECS007KT

When any parts listed in the following table are replaced, total end play or reverse clutch end play must be
adjusted.

SAT969A

SAT970A

SAT971A

SAT973A

Part name

Item

Total end play

Reverse clutch 

end play

Transmission case

●

●

Low one-way clutch inner race

●

●