Nissan Frontier D22. Manual - part 41

 

  Index      Nissan     Nissan Frontier D22 Pickup (1998-2004 year) - Service and Repair Manual

 

Search            

 

 

 

 

 

 

 

  

 

Content   ..  39  40  41  42   ..

 

 

Nissan Frontier D22. Manual - part 41

 

 

ASSEMBLY

AT-133

[RL4R01A]

D

E

F

G

H

I

J

K

L

M

A

B

AT

g.

While pushing detent spring down, install manual plate onto
manual shaft.

h.

Install lock nuts onto manual shaft.

2.

Install throttle lever components.

a.

Install throttle lever shaft.

b.

Align groove in shaft with drive pin hole, then drive pin into posi-
tion as shown in figure at left.

c.

Install throttle lever, return spring, spring retainer and E-ring.

d.

Install throttle wire.

SAT935A

SAT936A

SAT148C

SAT149C

SAT135C

AT-134

[RL4R01A]

ASSEMBLY

●

Apply ATF to O-ring.

3.

Install accumulator piston.

a.

Install O-rings onto accumulator piston.

●

Apply ATF to O-rings.

b.

Install return spring for accumulator A onto transmission case.

c.

Install accumulator pistons A , B , C  and D .

●

Apply ATF to transmission case.

SAT150C

Accumulator piston O-
rings

: Refer to 

AT-152, "Accu-

mulator O-ring"

 .

SAT937AA

Free length of return 
spring

: Refer to 

AT-151, "Return 

Springs"

 .

SAT938A

SAT939AA

ASSEMBLY

AT-135

[RL4R01A]

D

E

F

G

H

I

J

K

L

M

A

B

AT

4.

Install band servo piston.

a.

Install return springs onto band servo piston.

b.

Install band servo piston onto transmission case.

●

Apply ATF to O-ring of band servo piston and transmis-
sion case.

c.

Install gasket for band servo onto transmission case.

d.

Install O/D servo piston retainer onto transmission case.

5.

Install rear side clutch and gear components.

a.

Place transmission case in vertical position.

b.

Slightly lift forward clutch drum assembly and slowly rotate it
clockwise until its hub passes fully over the clutch inner race
inside transmission case.

SAT941A

SAT942A

SAT940A

SAT943A

SAT944A

AT-136

[RL4R01A]

ASSEMBLY

c.

Check to be sure that rotation direction of forward clutch assem-
bly is correct.

d.

Install thrust washer onto front of overrun clutch hub.

●

Apply petroleum jelly to the thrust washer.

●

Insert pawls of thrust washer securely into holes in over-
run clutch hub.

e.

Install overrun clutch hub onto rear internal gear assembly.

f.

Install needle bearing onto rear of overrun clutch hub.

●

Apply petroleum jelly to needle bearing.

g.

Check that overrun clutch hub rotates as shown while holding
forward clutch hub.

SAT945A

SAT946A

SAT947A

SAT697H

SAT949A

 

 

 

 

 

 

 

Content   ..  39  40  41  42   ..