Nissan Xterra. Manual - part 630

CASE COMPONENTS

TM-33

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

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16. Remove counter front bearing from transmission case.

17. Remove oil gutter from transmission case.

18. Remove filler plug and gasket from transmission case.

CAUTION:

Do not reuse gasket.

Assembly

INFOID:0000000009485377

CASE COMPONENTS

1. Install main drive gear assembly, mainshaft assembly, counter gear assembly and reverse idler shaft

assembly. Refer to "Gear Components" in assembly.

2. Install fork rods and shift forks. Refer to "Shift Control Components" in assembly.
3. Install oil gutter to transmission case.

PCIB0436E

PCIB1228E

PCIB1229E

PCIB1228E

TM-34

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

CASE COMPONENTS

4. Install counter front bearing to transmission case.

CAUTION:

Apply multi-purpose grease to counter front bearing.

5. Apply recommended sealant to mating surface of transmission

case as shown.

• Use Genuine Silicone RTV or the equivalent. Refer to 

GI-

21, "Recommended Chemical Products and Sealants"

.

CAUTION:

Remove old sealant adhering to the mating surfaces. Also

remove any moisture, oil, or foreign material adhering to

both mating surfaces.

6. Install transmission case to adapter plate assembly.

7. Install snap ring to main drive gear bearing using suitable tool.

CAUTION:

Do not reuse snap ring.

8. Tighten baffle plate nut to the specified torque. Refer to "Case

Components" in assembly.

PCIB0436E

PCIB1270E

PCIB1227E

SCIA1532E

SCIA1443E

CASE COMPONENTS

TM-35

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

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9. Tighten baffle plate bolt to the specified torque. Refer to "Case

Components" in assembly.

10. Install front cover oil seal to front cover using Tool.

CAUTION:

• Do not reuse front cover oil seal.

• Apply multi-purpose grease onto oil seal lip.

• When installing, do not incline front cover oil seal.

11. Install front cover according to the following.
a. Install front cover gasket and front cover to transmission case.

CAUTION:

Do not reuse front cover gasket.

b. Temporarily tighten 2 bolts in the positions shown.
c. Temporarily tighten remaining 9 bolts.

PCIB1271E

Tool number

: KV38102100 (J-25803-01)

Dimension (A)

: 8.55 - 9.55 (0.336 - 0.376 in)

PCIB1272E

PCIB1273E

TM-36

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

CASE COMPONENTS

d. Tighten bolts to the specified torque in order as shown. Refer to

TM-24, "Overhaul"

.

CAUTION:

Do not reuse bolts (A) shown.

12. Install washer to withdrawal lever ball pin, and then install it to

front cover. Tighten withdrawal lever ball pin to the specified

torque. Refer to 

TM-24, "Overhaul"

13. Install counter end bearing to OD gear case using suitable tool

[32 mm (1.26 in) dia.].

CAUTION:

• Do not reuse counter end bearing.

• Apply gear oil to counter end bearing.

• Install counter end bearing with maker stamp at upper

side.

PCIB1274E

PCIB1224E

Dimension (A) : 0.5 - 1.5 (0.020 - 0.059 in)

PCIB1275E