|
|
EM-108 < UNIT DISASSEMBLY AND ASSEMBLY > [VQ40DE] ENGINE UNIT b. Install thrust bearings to the both sides of the No. 3 journal hous- ing on cylinder block. • Install thrust bearings with the oil groove facing crankshaft arm (outside). • Install thrust bearing with a projection on one end on cylinder block. Align projection with mating notch. c. Install main bearings paying attention to the direction. • Main bearing with oil hole and groove goes on cylinder block. The one without them goes on lower cylinder block. • Before installing main bearings, apply engine oil to the bearing surface (inside). Do not apply engine oil to the back surface, but thoroughly clean it. • When installing, align main bearing stopper protrusion to cut- out of cylinder block and lower cylinder block. • Ensure the oil holes on cylinder block and those on the corre- sponding bearing are aligned. 5. Install crankshaft to cylinder block. • While turning crankshaft by hand, check that it turns smoothly. 6. Inspect the outer diameter of lower cylinder block bolt. Refer to EM-112, "Inspection After Disassembly" 7. Install lower cylinder block as follows: NOTE: Lower cylinder block cannot be replaced as a single part, because it is machined together with cylinder block. a. Apply a continuous bead of liquid gasket using Tool to lower cyl- inder block as shown. Use Genuine RTV Silicone Sealant or equivalent. Refer to GI-21, "Recommended Chemical Products and Sealants" . CAUTION: After liquid gasket is applied, rear oil seal installation must be finished within 5 minutes. Therefore, the following pro- cedure must be performed quickly. b. Tighten lower cylinder block as follows: Apply new engine oil to threads and seat surfaces of the bolts. ii. Tighten M8 bolts in numerical order as shown from No. 17 to 24. CAUTION: Wipe off completely any protruding liquid gasket on rear oil seal installation surface. NOTE: There are more processes to complete the tightening bolts. However stop procedure here to install rear oil seal. c. Install rear oil seal. Refer to EM-86, "Removal and Installation of Rear Oil Seal" . d. Restart tightening of lower cylinder block bolts as follows: PBIC2968E PBIC2969E Tool number : WS39930000 ( — ) Bolts 17 - 24 : 22.1 N·m (2.3 kg-m, 16 ft-lb) PBIC2942E PBIC2941E |