Nissan Xterra. Manual - part 169

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< REMOVAL AND INSTALLATION >

OPERATING CYLINDER

OPERATING CYLINDER

Exploded View

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Removal and Installation

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CAUTION:

Do not spill brake fluid on painted surfaces. If it spills, wipe up immediately and wash the affected area

with water.

NOTE:

When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-

ing.

REMOVAL

1. Remove the clutch hose and copper sealing washer from the operating cylinder.

CAUTION:

Do not reuse copper sealing washer.

2. Remove the operating cylinder bolts, and remove the operating cylinder from the vehicle.

INSTALLATION

Installation is in the reverse order of removal.

• Tighten the clutch hose fitting to the specified torque. Refer to 

CL-11, "Exploded View"

.

CAUTION:

• Make sure the clutch hose is not bent or twisted.

• Do not reuse copper sealing washer.

• After installation, bleed the clutch hydraulic system. Refer to 

CL-7, "Bleeding"

.

1.

Cylinder body

2.

Copper sealing washer

3.

Clutch tube

4.

Air bleeder

ALDIA0223GB

CLUTCH PIPING

CL-11

< REMOVAL AND INSTALLATION >

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CLUTCH PIPING

Exploded View

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Removal and Installation

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Carefully observe the following during clutch tube removal and installation.

CAUTION:

Do not spill brake fluid onto painted surfaces. If it spills, wipe up immediately and wash the affected

area with water.

NOTE:

When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-

ing.

• When installing the clutch hose to the bracket, align the clutch

hose metal fittings with the bracket positioning emboss, then install

the lock plate to secure.

CAUTION:

• Do not damage the clutch hose.

• Make sure the clutch hose is not bent or twisted.

• Tighten the clutch tube and hose fittings to the specified torque.

CAUTION:

• Do not reuse the copper sealing washer.

• Do not damage the clutch tube fittings or clutch tube.

• After installation, bleed the air from the clutch hydraulic system.

Refer to 

CL-7, "Bleeding"

.

1.

Clutch tube

2.

Clutch orifice

3.

Lock plate

4.

Clutch hose

5.

Operating Cylinder

6.

Master cylinder

7.

Clutch pedal

AWDIA0935GB

PCIB0681E

CL-12

< UNIT REMOVAL AND INSTALLATION >

CLUTCH RELEASE MECHANISM

UNIT REMOVAL AND INSTALLATION

CLUTCH RELEASE MECHANISM

Exploded View

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Removal and Installation

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REMOVAL

1. Remove the manual transmission from the vehicle. Refer to 

TM-21, "Removal and Installation from Vehi-

cle"

.

2. Remove the release bearing sleeve assembly, holder spring, and withdrawal lever from inside the clutch

housing.

3. Remove the dust cover.
4. Remove the snap spring from the withdrawal lever.
5. Remove the release bearing from release bearing sleeve using

suitable tool.

INSTALLATION

Installation is in the reverse order of removal.

NOTE:

1.

Holder spring

2.

Release bearing sleeve

3.

Release bearing

4.

Withdrawal lever

5.

Dust cover

6.

Snap spring

LCIA0373E

CLA0013D

CLUTCH RELEASE MECHANISM

CL-13

< UNIT REMOVAL AND INSTALLATION >

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• Install the release bearing to release bearing sleeve using suitable

tool, as shown.

• Clean old grease and abrasive materials off the grease application areas.

• Apply grease to the specified points as shown.

• Apply approximately 1 mm (0.04 in) thick coat of clutch sleeve grease to withdrawal lever and holder spring

frictional surfaces.

• Apply a coat of clutch sleeve grease to ball pin contact surface of the withdrawal lever and inner slots of the

release bearing. The grease surface should be level with the surrounding area.

• Apply a thin coat of clutch sleeve grease to the release bearing frictional surface. After grease application,

Install release bearing. Wipe off excess grease forced out during bearing installation.

CAUTION:

• Before installing the manual transmission to the vehicle, check that each sliding surface slides

smoothly by operating withdrawal lever.

• Be careful not to bring any grease into contact with the clutch disc facing, pressure plate surface, or

flywheel surface.

• When assembling, make sure that both ends of the snap

spring touch the end face of the withdrawal lever.

• Be careful with the orientation of the installation.

Inspection

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INSPECTION AFTER REMOVAL

WCL025

SCIA1362E

SCIA6903E