Nissan March K13. Manual - part 655

TRANSAXLE ASSEMBLY

TM-37

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

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37. Install adapter plate (1), bushing (2), and 5th input gear (3) to

input shaft.

CAUTION:

Be careful with the orientation of adapter plate.

38. Install 5th-reverse synchronizer hub, 5th-reverse coupling sleeve, and 5th-reverse shift fork according to

the following steps.

a.

Apply gear oil to 5th baulk ring.

b.

Install 5th baulk ring to 5th input gear.

c.

Install spread springs to 5th-reverse synchronizer hub.

CAUTION:

Replace 5th-reverse synchronizer hub and 5th-reverse coupling sleeve as a set.

d.

Install 5th-reverse synchronizer hub assembly and washer to input shaft.

CAUTION:

Be careful with the orientation of 5th-reverse synchronizer
hub.

e.

Set 5th-reverse shift fork (1) to 5th-reverse coupling sleeve, and
then install them to 5th-reverse fork rod and input shaft.

CAUTION:

• Be careful with the orientation of 5th-reverse coupling

sleeve.

• Replace 5th-reverse synchronizer hub and 5th-reverse

coupling sleeve as a set.

• Replace 5th-reverse shift fork and 5th-reverse fork rod as

a set.

f.

Check that the gear position is in the 3rd position. Press 5th-
reverse shift fork and shift to 5th gear.

g.

Tighten mounting bolt to the specified torque.

h.

Tighten mounting nut to the specified torque.

: Transaxle case side

PCIB1555E

: 5th input gear side

PCIB1556E

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: Pin punch

B

: Mounting bolt

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: Mounting nut

JPDIC0532ZZ

: 5th input gear side

JPDIC0409ZZ

TM-38

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

TRANSAXLE ASSEMBLY

CAUTION:

Never reuse mounting nut.

i.

Install retaining pin to 5th-reverse shift fork, using a pin punch.

CAUTION:

Never reuse retaining pin.

39. Shift the shifter lever A (1) to the neutral position.

40. Install O-ring to rear housing.

41. Install rear housing to transaxle case, and tighten bolts (

) to

the specified torque.

CAUTION:

Never pinch O-ring when installing rear housing.

42. Install drain plug according to the following steps.

a.

Install gasket to drain plug.

CAUTION:

Never reuse gasket.

b.

Install drain plug to clutch housing, using a socket [Commercial
service tool].

c.

Tighten drain plug to the specified torque.

43. Install filler plug according to the following steps.

a.

Install gasket to filler plug, and then install them to transaxle case.

CAUTION:

Never reuse gasket.

b.

Tighten filler plug to the specified torque.

CAUTION:

Fill with gear oil before tightening filler plug to the specified torque.

Inspection

INFOID:0000000006056582

INSPECTION AFTER DISASSEMBLY

SCIA7130E

PCIB1558E

TRANSAXLE ASSEMBLY

TM-39

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

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Check contact surface and sliding surface of fork rod and shift fork
for excessive wear, uneven wear, bend, and damage. Replace if
necessary.

PCIB1571E

TM-40

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

INPUT SHAFT AND GEAR

INPUT SHAFT AND GEAR

Exploded View

INFOID:0000000006056583

Disassembly

INFOID:0000000006056584

Refer to 

TM-25, "Disassembly"

 for disassembly procedure.

Assembly

INFOID:0000000006056585

Refer to 

TM-31, "Assembly"

 for assembly procedure.

Inspection

INFOID:0000000006056586

INSPECTION AFTER DISASSEMBLY

Input Shaft and Gears

1.

Input shaft front bearing

2.

Input shaft

3.

Snap ring

4.

Input shaft rear bearing

5.

Adapter plate

6.

Bushing

7.

5th input gear

8.

5th baulk ring

9.

Spread spring

10. 5th-reverse synchronizer hub

11. 5th-reverse coupling sleeve

12. Retaining pin

13. Reverse gear assembly

: Apply gear oil.

: Replace the parts as a set.

Refer to 

GI-4, "Components"

 for symbols not described on the above.

JPDIC0791GB