Nissan March K13. Manual - part 57

CL-12

< REMOVAL AND INSTALLATION >

CLUTCH MASTER CYLINDER

CLUTCH MASTER CYLINDER

Exploded View

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Removal and Installation

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REMOVAL

CAUTION:

• Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately

and wash the affected area with water.

• Never disassemble clutch master cylinder.

1.

Remove master cylinder rod end (

) from clutch pedal.

2.

Drain clutch fluid. Refer to 

CL-7, "Draining"

.

3.

Remove reservoir hose from reservoir tank and master cylinder.

4.

Remove clips (A) for cooler pipe (low-pressure pipe).

1.

Reservoir hose

2.

Master cylinder

JPDIB0222ZZ

PCIB1491E

: Vehicle front

JPDIB0226ZZ

CLUTCH MASTER CYLINDER

CL-13

< REMOVAL AND INSTALLATION >

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5.

Pull up the lock pin (1) from connector of master cylinder (2) and
separate clutch tube (3).

6.

Rotate master cylinder clockwise by 45 degrees and then
remove master cylinder from the vehicle.

INSTALLATION

CAUTION:

Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately
and wash the affected area with water.

1.

Tilt master cylinder clockwise by 45 degrees (A) and insert it to
the mounting hole. Rotate counterclockwise and secure it. At
this time, nipple (1) is upward of the vehicle.

2.

Install master cylinder rod end to clutch pedal.

CAUTION:

Press master cylinder rod end into clutch pedal until it
stops.

3.

Install reservoir  hose to reservoir tank and master cylinder.

4.

Press down the lock pin into connector of master cylinder until it
stops.

5.

Install clutch tube into connector of master cylinder until it stops.

6.

Install clips (A) for cooler pipe (low-pressure pipe).

7.

Fill with clutch fluid. Refer to 

CL-8, "Refilling"

.

Inspection and Adjustment

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INSPECTION AFTER INSTALLATION

• Check the fluid leakage and the fluid level. Refer to 

CL-7, "Inspection"

.

• Check the clutch pedal height, clutch pedal height at clutch disengagement, and clutch pedal play. Refer to

CL-6, "Inspection"

.

ADJUSTMENT AFTER INSTALLATION

Perform the air bleeding. Refer to 

CL-9, "Air Bleeding Procedure"

.

JPDIB0169ZZ

B

: Mounting condition

: Vehicle front

JPDIB0114ZZ

JPDIB0226ZZ

CL-14

< REMOVAL AND INSTALLATION >

CLUTCH PIPING

CLUTCH PIPING

Exploded View

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Hydraulic Layout

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Removal and Installation

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CAUTION:

Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately
and wash the affected area with water.

REMOVAL 

Note the following, and refer to 

CL-14, "Exploded View"

 for removal procedure.

• Drain clutch fluid. Refer to 

CL-7, "Draining"

.

1.

CSC (Concentric Slave Cylinder)

2.

Clutch tube

3.

Clutch damper

4.

Bracket

5.

Master cylinder

JPDIB0181ZZ

1.

Clutch tube

2.

Lock pin

3.

CSC (Concentric Slave Cylinder)

4.

Clutch damper

5.

Master cylinder

6.

Clutch pedal

PCIB1499E

CLUTCH PIPING

CL-15

< REMOVAL AND INSTALLATION >

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• Press the lock pin into the bleeding connector of the CSC and then remove clutch tube from CSC.
• Pull the lock pins from the connectors of the clutch damper until the pins stop and then remove clutch tubes

from clutch damper.

• Pull the lock pin from the connector of the clutch master cylinder until the pin stop and then remove clutch

tube from clutch master cylinder.

INSTALLATION

Note the following, and refer to 

CL-14, "Exploded View"

 for installation procedure.

CAUTION:

Never damage clutch tube.
• Insert each clutch tube into the CSC bleeding connector, the clutch damper connector, and the clutch master

cylinder connector until it contacts the end of each connector.

• Install each lock pin into the clutch damper connector and the clutch master cylinder connector until it con-

tacts the end of each connector.

Inspection and Adjustment

INFOID:0000000006056614

INSPECTION AFTER REMOVAL

• Check the clutch tube for cracks and damage. If the clutch tube has cracks or damage, replace it with a new

one.

• Check the O-ring of the clutch tube for cracks and damage. If the O-ring of the clutch tube has cracks or

damage, replace clutch tube with a new one.

• Check the clutch damper for cracks and damage. If the clutch damper has cracks or damage, replace it with

a new one.

INSPECTION AFTER INSTALLATION

• Check the fluid leakage and the fluid level. Refer to 

CL-7, "Inspection"

.

• Check the clutch pedal height, clutch pedal height at clutch disengagement, and clutch pedal play. Refer to

CL-6, "Inspection"

.

ADJUSTMENT AFTER INSTALLATION

Perform the air bleeding. Refer to 

CL-9, "Air Bleeding Procedure"

.