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EXT-18 < REMOVAL AND INSTALLATION > FRONT BUMPER • Grind the head of rivet (1) with a drill (A) [bit of φ 4.0 – 4.5 mm ( φ 0.157 – 0.177 in)], and then remove the bumper side bracket. • Securely crimp the bumper side bracket with the bumper fas- cia using a hand riveter (B). 13. Remove the energy absorber. 14. Remove the mounting bolts (A) and (B), and then remove the bumper brackets (1) (LH/RH). 15. Remove the mounting bolts, and then remove the bumper reinforcement with power tool. INSTALLATION Note the following, and install in the reverse order of removal. If front bumper fascia is replaced with new one, install blind nut following the steps as below. 1. Make a hole in the front bumper fascia with drill, shown in the figure. Bumper side bracket Crimping thickness : 1.2 – 6.4 mm (0.047 – 0.252 in) Prepared hole diameter : φ 4.1 – φ 4.4 mm (0.161 – 0.173 in) Used rivet head diameter : φ 8.0 mm (0.315 in) NNKIA0122ZZ NNKIA1693ZZ Dimension A: Distance from vehicle center : 88.9 mm (3.500 in) B: Distance from edge : 41.6 mm (1.638 in) C: Hole size : φ 9.7 mm (0.382 in) JMKIA2995ZZ |