Nissan Pathfinder (2010 year). Manual - part 382

 

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Nissan Pathfinder (2010 year). Manual - part 382

 

 

EM-184

< ON-VEHICLE REPAIR >

[VK56DE]

TIMING CHAIN

Check for cracks and any excessive wear at link plates. Replace

chain if necessary.

• In the same way as for the LH bank, inspect the timing chain and

associated parts on the RH bank.

INSTALLATION

NOTE:

• The above figure shows the relationship between the mating mark on each timing chain and that of the cor-

responding sprocket, with the components installed.

• To install the timing chain and associated parts, start with those on the RH bank. The procedure for installing

parts on the LH bank is omitted because it is the same as that for installation on the RH bank.

PBIC0282E

1.

Camshaft sprocket RH bank INT 
(VTC) 

2.

Camshaft sprocket RH bank EXH

3.

Camshaft dowel pin RH bank 

4.

Timing chain RH bank

5.

Timing chain slack guide RH bank

6.

Chain tensioner (RH)

7.

Crankshaft sprockets

8.

Crankshaft key

9.

Timing chain tension guide LH bank

10. Timing chain LH bank

11. Camshaft dowel pin LH bank 

12. Camshaft sprocket LH bank EXH

13. Camshaft sprocket LH bank INT 

(VTC)

14. Chain tensioner (LH)

15. Timing chain tension guide RH bank

16. Timing chain slack guide LH bank

A.

LH bank

B.

RH bank

C.

Alignment mark (Link color: copper) D.

Alignment mark (Link color: copper) E.

Alignment mark (Identification mark)

F.

Alignment mark for LH bank (Notch) G.

Alignment mark for LH bank (Link 
color: zinc yellow)

H.

Alignment mark for RH bank (Link 
color: zinc yellow)

J.

Alignment mark (Link color: copper) K.

Alignment mark (Identification mark) L.

Alignment mark (Identification mark)

M

Alignment mark (Link color: copper) N.

Alignment mark (Identification mark)

AWBIA0150ZZ

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TIMING CHAIN

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1. Make sure the crankshaft key and RH bank camshaft dowel pin

and LH bank camshaft dowel pin are facing in the direction

shown.

2. Install the camshaft sprockets.

• Install the camshaft sprocket INT (VTC) (A) and camshaft

sprockets EXH (B) by selectively using the groove of the

dowel pin according to the bank. (Common part used for both

exhaust banks.) 

NOTE:

Use the groove marked (R) for RH bank and (L) for LH bank.

• Lock the hexagonal part of the camshaft in the same way as

for removal, and tighten the bolts.

3. Install the crankshaft sprockets for both banks.

• Install LH bank crankshaft sprocket (B) and RH bank crank-

shaft sprocket (C) so that their flange side (A) (the larger diam-

eter side without teeth) faces in the direction shown.

NOTE:

The same parts are used but facing directions are different.

4. Install the timing chains and associated parts.

• Align the alignment mark on each sprocket and the timing chain for installation.

CAUTION:

• Before installing chain tensioner, it is possible to change the position of alignment mark on

timing chain and each sprocket. After the alignment marks are aligned, keep them aligned by

holding them by hand.

• Install the slack guides and tension guides onto the correct side by checking the identification mark on

the surface.

• Install the chain tensioner with the plunger locked in with the stopper pin.

CAUTION:

• Before and after the installation of the chain tensioner, make sure that the alignment mark on

the timing chain is not out of alignment.

• After installing the chain tensioner, remove the stopper pin to release the chain tensioner.

Make sure the chain tensioner is released.

• To avoid chain-link skipping of the timing chain, do not move crankshaft or camshafts until the

front cover is installed.

5. In the same way as for the RH bank, install the timing chain and associated parts on the LH bank.
6. Install the oil pump. 

SBIA0356E

AWBIA0151ZZ

WBIA0701E

2010 Pathfinder

EM-186

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TIMING CHAIN

7. Install the oil pump drive spacer as follows:

• Install so that the front mark on the front edge of the oil pump

drive spacer faces the front of the engine.

• Insert the oil pump drive spacer according to the directions of

the crankshaft key and the two flat surfaces of the oil pump

inner rotor. 

• If the positional relationship does not allow the insertion, rotate

the oil pump inner rotor to allow the oil pump drive spacer to

be inserted.

8. Install the front oil seal using suitable tool.

CAUTION:

Do not scratch or make burrs on the circumference of the

oil seal.

9. Install the chain tensioner cover.

• Apply liquid gasket as shown.

Use Genuine RTV Silicone Sealant or equivalent. Refer to

GI-14, "Recommended Chemical Products and Sealants"

10. Install the front cover as follows:
a. Install a new O-ring on the cylinder block.

KBIA2490E

PBIC0059E

KBIA2547E

KBIA2516E

2010 Pathfinder

TIMING CHAIN

EM-187

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b. Apply liquid gasket as shown.

Use Genuine RTV Silicone Sealant or equivalent. Refer to

GI-14, "Recommended Chemical Products and Sealants"

.

c. Check again that the timing alignment marks on the timing chain

and on each sprocket are aligned. Then install the front cover.

d. Install the bolts in the numerical order shown.

e. After tightening, re-tighten to the specified torque.

CAUTION:

Be sure to wipe off any excessive liquid gasket leaking onto

surface mating with oil pan.

11. Install the Intake valve timing control solenoid valve cover (RH)

(A) and Intake valve timing control solenoid valve cover (LH) (B)

as follows:

• Cross mark that can not be seen after assembly (C)

a. Apply liquid gasket (D) as shown.

Use Genuine RTV Silicone Sealant or equivalent. Refer to

GI-14, "Recommended Chemical Products and Sealants"

.

CAUTION:

The start and end of the application of the liquid gasket

should be crossed at a position (C) that cannot be seen

after attaching the intake valve timing control solenoid valve cover.

b. Install the bolts and tighten them to specification in the numeri-

cal order shown.

• A: Intake valve timing control solenoid valve cover (RH)

• B: Intake valve timing control solenoid valve cover (LH)

12. Install the crankshaft pulley.

• Install the key of the crankshaft.

• Insert the pulley by lightly tapping it.

CAUTION:

Do not tap pulley on the side surface where the belt is installed (outer circumference).

13. Tighten the crankshaft pulley bolt.

• Lock the crankshaft using suitable tool, then tighten the bolt. 

• Perform the following steps for angular tightening:

KBIA2517E

M6 

×

 50 mm (1.97 in)

: No. 1, 20, 25, 26, 27

M6 

×

 80 mm (3.15 in)

: No. 4, 5, 7

M6 

×

 20 mm (0.79 in)

: Except the above

KBIA2478E

D : 2.6 - 3.6 mm (0.102 - 0.142 in) dia.

WBIA0800E

AWBIA0815ZZ

2010 Pathfinder

EM-188

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[VK56DE]

TIMING CHAIN

a. Apply engine oil onto the threaded parts of the bolt and seating area.
b. Select the one most visible notch of the four on the bolt flange.

Corresponding to the selected notch, put a alignment mark

(such as paint) on the crankshaft pulley. 

14. Rotate the crankshaft pulley in normal direction (clockwise when

viewed from engine front) to check for parts interference.

15. Installation of the remaining components is in the reverse order

of removal.

INSPECTION AFTER INSTALLATION

• Before starting the engine, check oil/fluid levels including engine coolant and engine oil. If the levels are

lower than required quantity, fill to the specified level. Refer to 

MA-16, "For North America"

.

• Use procedure below to check for fuel leakage.

• Turn ignition switch ON (with engine stopped). With fuel pressure applied to the fuel piping, check for fuel

leakage at the connection points.

• Start engine. With engine speed increased, check again for fuel leakage at connection points.

• Run engine to check for unusual noise and vibration.

NOTE:

If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide

may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop

after hydraulic pressure rises.

• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oil/fluids including

engine oil and engine coolant.

• Bleed air from passages in lines and hoses, such as in cooling system.

• After cooling down the engine, again check oil/fluid levels including engine oil and engine coolant. Refill to

specified level if necessary.

• Summary of the inspection items:

* Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.

Crankshaft pulley bolt torque
Step 1

: 93.1 N·m (9.5 kg-m, 69 ft-lb)

Step 2

: additional 90

°

 (angle tightening)

KBIA2519E

Item

Before starting engine

Engine running

After engine stopped

Engine coolant

Level

Leakage

Level

Engine oil

Level

Leakage

Level

Other oils and fluids*

Level

Leakage

Level

Fuel

Leakage

Leakage

Leakage

Exhaust gas

Leakage

2010 Pathfinder

CAMSHAFT

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CAMSHAFT

Exploded View

INFOID:0000000005260522

Removal and Installation

INFOID:0000000005260523

NOTE:

Do not remove the engine assembly to perform this procedure.

REMOVAL

1. Remove the engine under cover. Refer to 

EXT-14, "Removal and Installation"

.

2. Remove the RH bank and LH bank rocker covers. Refer to 

EM-174, "Removal and Installation"

.

3. Remove the spark plugs. Refer to 

EM-152, "Removal and Installation"

.

4. Remove the drive belt. Refer to 

EM-149, "Removal and Installation"

.

AWBIA0819GB

1.

Cylinder head RH bank

2.

Camshaft bracket (No. 2, 3, 4, 5)

3.

Valve lifter

4.

Camshaft bracket (No. 1)

5.

Seal washer

6.

Camshaft RH bank EXH

7.

Camshaft RH bank INT

8.

Camshaft LH bank INT

9.

Camshaft LH bank EXH

10. Camshaft sprocket RH bank EXH

11. Camshaft sprocket RH bank INT 

(VTC)

12. Camshaft sprocket LH bank INT 

(VTC)

13. Camshaft sprocket LH bank EXH

14. Camshaft position sensor (PHASE)

15. O-ring

16. Cylinder head LH bank

A.

Refer to 

EM-189

2010 Pathfinder

EM-190

< ON-VEHICLE REPAIR >

[VK56DE]

CAMSHAFT

5. Obtain compression TDC of No. 1 cylinder as follows:
a. Turn the crankshaft pulley clockwise to align the TDC identifica-

tion notch (without paint mark) with the timing indicator on the

front cover. 

b. At this time, make sure both intake and exhaust cam lobes of

No. 1 cylinder (top front on LH bank) point outside.

• If they do not point outside, turn crankshaft pulley once more.

6. Disconnect and remove the camshaft position sensor. Refer to 

EM-189, "Exploded View"

.

7. Disconnect and remove the intake valve timing control position sensor (RH and LH). Refer to 

EM-180,

"Exploded View"

.

8. Disconnect and remove the intake valve timing control solenoid valve (RH and LH). Refer to 

EM-180,

"Exploded View"

.

9. Remove the intake valve timing control solenoid valve cover

(RH) (A) and intake valve timing control solenoid valve cover

(LH) (B) as follows: 

a. Loosen and remove the bolts in reverse order as shown. 
b. Cut the liquid gasket and remove the covers using Tool.

CAUTION:

Do not damage mating surfaces.

10. Paint alignment marks on the RH bank (A) timing chain links (C)

and LH bank (B) timing chain links (D) and align with the cam-

shaft sprocket alignment marks (E) and (F).

11. Remove the chain tensioner (LH) using the following steps.

WARNING:

Plunger, spring, and spring seat pop out when squeezing return-proof clip without holding

plunger head. It may cause serious injuries. Always hold plunger head when removing.

KBIA2476E

KBIA0400J

Tool number

: KV10111100 (J-37228)

AWBIA0815ZZ

AWBIA0154ZZ

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CAMSHAFT

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a. Squeeze return-proof clip ends using suitable tool and push the

plunger into the chain tensioner body.

b. Secure plunger using stopper pin.

• Stopper pin is made from hard wire approximately 1 mm (0.04

in) in diameter.

c. Remove the bolts and the timing chain tensioner.

NOTE:

• Stop plunger in the fully extended position using return-proof clip

(1) if stopper pin is removed.

• Push the plunger (2) into the chain tensioner body while squeezing

the return-proof clip (1). Secure it using stopper pin (3).

12. Remove the chain tensioner cover from the front cover using

Tool.

CAUTION:

Do not damage mating surfaces.

13. Remove the chain tensioner (RH) using the following steps.

WARNING:

Plunger, spring, and spring seat pop out when squeezing return-proof clip without holding

plunger head. It may cause serious injuries. Always hold plunger head when removing.

a. Squeeze return-proof clip ends using suitable tool and push the

plunger into the chain tensioner body.

b. Secure plunger using stopper pin.

• Stopper pin is made from hard wire approximately 1 mm (0.04

in) in diameter.

KBIA2479E

KBIA2483E

Tool number

: KV10111100 (J-37228)

KBIA2521E

KBIA2479E

2010 Pathfinder

 

 

 

 

 

 

 

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