Content .. 193 194 195 196 ..

Nissan Pathfinder (2010 year). Manual - part 195

PREPARATION

DLN-133

< PREPARATION >

[TRANSFER: ATX14B]

DLN

Commercial Service Tool

INFOID:0000000005258344

ST33200000
(J-26082)
Drift

• Removing input bearing
• Installing sun gear assembly and planetary

carrier assembly

• Installing input oil seal

a: 74.5 mm (2.933 in) dia.
b: 62.5 mm (2.461 in) dia.

ST33290001
(J-34286)
Puller

• Removing front oil seal
• Removing rear oil seal
• Removing metal bushing

ST33710000
(

—

)

Drift

• Removing needle bearing
• Removing metal bushing

a: 24 mm (0.94 in) dia.
b: 89 mm (3.5 in)
c: 30 mm (1.18 in) dia.

ST35300000
(

—

)

Drift

• Removing sun gear assembly and planetary

carrier assembly

• Removing carrier bearing
• Installing metal bushing

a: 59 mm (2.32 in) dia.
b: 45 mm (1.77 in) dia.

ST35325000
(

—

)

Drift bar

• Removing metal bushing

a: 215 mm (8.46 in)
b: 25 mm (0.98 in) dia.
c: M12

1.5P

ST3322000
(

—

)

Drift

• Installing needle bearing

a: 37 mm (1.46 in) dia.
b: 31 mm (1.22 in) dia.
c: 22 mm (0.87 in) dia.

Tool number
(Kent-Moore No.)
Tool name

Description

NT661

ZZA0601D

ZZA1057D

NT073

NT663

ZZA1046D

2010 Pathfinder

DLN-134

< PREPARATION >

[TRANSFER: ATX14B]

PREPARATION

Tool name

Description

Puller

• Removing companion flange

Pin punch

• Removing retainer pin
• Installing retainer pin

a: 6 mm (0.24 in) dia.

Power tool

• Removing transfer case assembly

NT077

NT410

PBIC0190E

2010 Pathfinder

TRANSFER FLUID

DLN-135

< ON-VEHICLE MAINTENANCE >

[TRANSFER: ATX14B]

DLN

ON-VEHICLE MAINTENANCE

TRANSFER FLUID

Replacement

INFOID:0000000005258345

CAUTION:

If using the vehicle for towing, the transfer fluid must be replaced as specified. Refer to

MA-9, "For

North America"

DRAINING

1. Stop engine.
2. Remove the drain plug and gasket and drain the fluid.
3. Install the drain plug with a new gasket to the transfer. Tighten to

the specified torque. Refer to

DLN-154, "Disassembly and

Assembly"

CAUTION:

Do not reuse gasket.

FILLING

1. Remove the filler plug and gasket.
2. Fill the transfer with new fluid until the fluid level reaches the

specified limit near the filler plug hole.

CAUTION:

Carefully fill fluid. (Fill up for approx. 3 minutes.)

3. Leave the vehicle for 3 minutes, and check fluid level again.
4. Install the filler plug with a new gasket to the transfer. Tighten to

the specified torque. Refer to

DLN-154, "Disassembly and

Assembly"

CAUTION:

Do not reuse gasket.

Inspection

INFOID:0000000005258346

CAUTION:

If using the vehicle for towing, the transfer fluid must be replaced as specified. Refer to

MA-9, "For

North America"

FLUID LEAKAGE AND FLUID LEVEL

1. Make sure that fluid is not leaking from the transfer assembly or around it.
2. Check fluid level from the filler plug hole as shown.

CAUTION:

Do not start engine while checking fluid level.

3. Install the filler plug with a new gasket to the transfer. Tighten to

the specified torque. Refer to

DLN-154, "Disassembly and

Assembly"

CAUTION:

Do not reuse gasket.

SDIA3208E

Fluid grade and capacity : Refer to

MA-16, "For North

America"

SDIA3209E

2010 Pathfinder

DLN-136

< ON-VEHICLE MAINTENANCE >

[TRANSFER: ATX14B]

TRANSFER OIL FILTER

TRANSFER OIL FILTER

Removal and Installation

INFOID:0000000005258347

REMOVAL

1. Remove the oil filter bolts and oil filter.

CAUTION:

• Do not damage center case or oil filter.

• Loosen bolts and detach oil filter evenly.

2. Remove the O-rings (1) from the oil filter (2).

3. Remove the oil filter stud from the oil filter.
4. Remove the O-ring from the oil filter stud.

INSTALLATION

1. Apply ATF to the new O-ring, and install it on the oil filter stud.

CAUTION:

Do not reuse O-ring.

2. Install the oil filter stud to the oil filter.

SMT875C

WDIA0285E

SDIA3180E

2010 Pathfinder

TRANSFER OIL FILTER

DLN-137

< ON-VEHICLE MAINTENANCE >

[TRANSFER: ATX14B]

DLN

3. Apply ATF to the two new O-rings (1), and install them on the oil

filter (2).

CAUTION:

Do not reuse O-rings.

4. Install the oil filter to the transfer assembly. Tighten the bolts to

the specified torque. Refer to

DLN-154, "Disassembly and

Assembly"

CAUTION:

• Do not damage oil filter.

• Attach oil filter and tighten bolts evenly.

5. Check the transfer fluid. Refer to

DLN-135, "Inspection"

6. Start the engine for one minute. Then stop the engine and

recheck the transfer fluid. Refer to

DLN-135, "Inspection"

WDIA0285E

SDIA2136E

2010 Pathfinder

DLN-138

< ON-VEHICLE REPAIR >

[TRANSFER: ATX14B]

TRANSFER CONTROL UNIT

ON-VEHICLE REPAIR

TRANSFER CONTROL UNIT

Removal and Installation

INFOID:0000000005258348

REMOVAL

1. Set transfer state as 2WD when 4WD shift switch is at 2WD, or as AUTO when 4WD shift switch is at

AUTO.

CAUTION:

When removing transfer control unit, transfer state must be at 2WD or AUTO.

2. Turn the ignition switch OFF and disconnect negative battery terminal.
3. Remove the lower instrument panel LH. Refer to

IP-11, "Exploded View"

4. Disconnect the two transfer control unit connectors.
5. Remove the transfer control unit bolts.
6. Remove the transfer control unit.

INSTALLATION

Installation is in the reverse order of removal.

• When installing the transfer control unit, tighten bolts to the specified torque.

CAUTION:

Do not connect harness connector to transfer control unit when 4WD shift switch is at 4LO.

• After the installation, check perform self-diagnosis. Refer to

DLN-23, "CONSULT-III Function (ALL MODE

AWD/4WD)"

. If NG, adjust position between transfer assembly and transfer control unit. Refer to

DLN-129,

"Precaution for Transfer Assembly and Transfer Control Unit Replacement"

LDIA0168E

Transfer control unit bolts : 3.4 N·m (0.35 kg-m, 30 in-lb)

2010 Pathfinder

FRONT OIL SEAL

DLN-139

< ON-VEHICLE REPAIR >

[TRANSFER: ATX14B]

DLN

FRONT OIL SEAL

Removal and Installation

INFOID:0000000005258349

REMOVAL

1. Partially drain the transfer fluid. Refer to

DLN-135

2. Remove the front propeller shaft. Refer to

DLN-315, "Removal and Installation"

3. Remove the companion flange self-lock nut using suitable tool.

4. Put a matching mark on top of the front drive shaft in line with

the mark on the companion flange.

CAUTION:

Use paint to make the matching mark on the front drive

shaft. Do not damage the front drive shaft.

5. Remove the companion flange using suitable tool.

6. Remove the front oil seal from the front case using Tool.

CAUTION:

Do not damage front case.

INSTALLATION

SDIA2657E

SDIA2658E

WDIA0193E

Tool number

: ST33290001 (J-34286)

LDIA0144E

2010 Pathfinder

DLN-140

< ON-VEHICLE REPAIR >

[TRANSFER: ATX14B]

FRONT OIL SEAL

1. Install the new front oil seal until it is flush with the end face of

the front case using Tool.

CAUTION:

• Do not reuse oil seal.

• Apply petroleum jelly to oil seal.

2. Align the matching mark of the front drive shaft with the match-

ing mark of the companion flange, then install the companion

flange.

3. Install the new self-lock nut. Tighten to the specified torque

using suitable tool. Refer to

DLN-154, "Disassembly and

Assembly"

CAUTION:

Do not reuse self-lock nut.

4. Install the front propeller shaft. Refer to

DLN-315, "Removal and

Installation"

5. Refill the transfer with fluid and check for fluid leakage and fluid

level. Refer to

DLN-135

Tool number

: KV38100500 ( — )

SDIA2662E

SDIA2658E

LDIA0147E

2010 Pathfinder

Content .. 193 194 195 196 ..