Nissan Pathfinder (2009 year). Manual - part 209

DLN-154

< DISASSEMBLY AND ASSEMBLY >

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TRANSFER ASSEMBLY

10. Remove the companion flange using suitable tool.

11. Remove the center case bolts, harness bracket and air breather.
12. Remove the filler plug and gasket.

13. Separate the center case from the front case. Then remove the

center case from the front case by prying it up using suitable
tool.

CAUTION:

Do not damage the mating surfaces.

14. Remove the shift rod components together with the 2-4 sleeve

and L-H sleeve.

15. Remove the shift cross from the front case, using shift rod (A).

16. Remove the 2-4 sleeve and L-H sleeve from the 2-4 fork and L-

H fork respectively.

WDIA0133E

SDIA2100E

SDIA2101E

AWDIA0015ZZ

SMT992C

2009 Pathfinder

TRANSFER ASSEMBLY

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17. Drive out the retaining pin from the shift rod using suitable tool.

18. Remove the L-H fork, 2-4 fork, shift fork spring and fork guide

from the shift rod.

19. Remove the input oil seal from the front case using suitable tool.

CAUTION:

Do not damage front case or sun gear.

20. Remove the snap ring from the sun gear.

CAUTION:

Do not damage front case or sun gear.

21. Remove the sun gear assembly and planetary carrier assembly

from the front case using Tool.

WDIA0134E

SDIA2142E

SDIA3382E

SDIA2144E

Tool munber

: ST35300000 (

—

)

SDIA2145E

2009 Pathfinder

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TRANSFER ASSEMBLY

22. Remove the snap ring and internal gear using suitable tool.

23. Remove the front oil seal using suitable tool.

CAUTION:

Do not damage front case.

24. Remove the snap ring from the front case.

25. Remove the input bearing from the front case using Tool.

26. Remove the snap ring from the planetary carrier assembly using

suitable tool.

SMT004D

SDIA2170E

SDIA2171E

Tool number

: ST33200000 (J-26082)

SDIA2178E

SDIA2792E

2009 Pathfinder

TRANSFER ASSEMBLY

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27. Remove the sun gear assembly from the planetary carrier

assembly.

28. Remove the snap ring from the sun gear assembly using suit-

able tool.

29. Remove the carrier bearing from the sun gear using Tools.

30. Remove the needle bearing from the sun gear using Tool.

31. Remove the metal bushing from the sun gear using Tools.

SDIA2147E

SDIA2148E

Tool number

A: ST35300000 (

—

)

B: ST30031000 (

—

)

SDIA2149E

Tool number

: ST33710000 (

—

)

SDIA2354E

Tool number

A: ST33710000 (

—

)

B: ST35325000 (

—

)

C: ST3329000 (J-34286)

SDIA2168E

2009 Pathfinder

DLN-158

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[TRANSFER: ATX14B]

TRANSFER ASSEMBLY

Center Case

1.

Remove the rear case assembly. Refer to 

DLN-150, "Disassembly and Assembly"

.

2.

Remove the front case assembly. Refer to 

DLN-150, "Disassembly and Assembly"

.

3.

Hold the front drive shaft with one hand and tap to remove the
front drive shaft with the drive chain.

CAUTION:

Do not tap drive chain.

4.

Remove the front drive shaft front bearing using Tools.

5.

Remove the front drive shaft rear bearing using suitable tools.

6.

Remove the neutral-4LO and ATP switches.

SMT900C

Tool number

A: ST33052000 (

—

)

B: ST30031000 (

—

)

SDIA2106E

Tool number

A: ST33052000 (

—

)

B: ST30031000 (

—

)

SDIA2107E

SDIA2096E

2009 Pathfinder

TRANSFER ASSEMBLY

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7.

Remove the bolts and main oil pump cover.

8.

Remove the outer gear, inner gear and main oil pump housing
from the center case.

9.

Remove the seal ring from the main oil pump cover.

10. Remove the stem bleeder from the bleed hole.

11. Remove the snap ring and washer holder from the mainshaft.

SDIA2130E

SDIA2131E

SDIA2783E

SDIA2780E

SDIA2104E

2009 Pathfinder

DLN-160

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TRANSFER ASSEMBLY

12. Remove the C-rings from the mainshaft using suitable tool.

13. Set the center case on the press stand. Remove the mainshaft

from the center case.

14. Remove the snap ring from the mainshaft using suitable tool.

15. Remove the thrust needle bearing from the press flange.

16. Press the press flange until the snap ring is out of place using

Tools.

SDIA2105E

SDIA2108E

SDIA2110E

SDIA2109E

Tool number

A: ST22452000 (J-34335)

B: ST30911000 (

—

)

C: KV31103300 (

—

)

SDIA2111E

2009 Pathfinder

TRANSFER ASSEMBLY

DLN-161

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17. Remove the snap ring from the mainshaft using suitable tool.

18. Remove the press flange from the mainshaft.

19. Remove the return spring assembly from the clutch hub.

20. Remove each plate from the clutch drum.

21. Remove the snap ring from the mainshaft.

SDIA2112E

SMT910C

SMT911C

SMT912C

SDIA2113E

2009 Pathfinder